|
Claims  |
|
|
What is claimed is:
1. A capacitor for pulse generation which is used inside an outer bulb of a
high-pressure vapor discharge lamp, said capacitor comprising two
electrodes and a dielectric element comprising a non-linear dielectric
ceramic which exhibits resistance against reduction, wherein the
non-linear dielectric ceramic which exhibits resistance against reduction
comprises a polycrystalline substance represented by the formula:
(1-a-b)ABO.sub.3 +aM+bR
wherein ABO.sub.3 is a barium titanate perovskite, M is an oxide of at
least one element selected from the group consisting of Mn, Ni and Co, R
is an oxide of at least one element selected from the group consisting of
La, Ce, Nd, Pr, Sm, Eu, Gd, Tb, Dy, Ho, Er and Yb, a and b represent mole
fractions,
1.000.ltoreq.A/B.ltoreq.1.006 (mole ratio)
0.3.ltoreq.b/a.ltoreq.3
0.0015.ltoreq.a.ltoreq.0.0050
and
0.0015.ltoreq.b.ltoreq.0.0050
and the total content of M and R represented by Ad is
0.3.ltoreq.Ad.ltoreq.1.0 (wt. %).
2. The capacitor of claim 1 disposed in a high-pressure metal vapor
discharge lamp as a starter capacitor.
3. The capacitor for pulse generation according to claim 1, wherein the
non-linear dielectric ceramic further comprises a Si oxide in an amount of
0.005-0.1 parts by weight with respect to 100 parts by weight of the
polycrystalline substance.
4. The capacitor of claim 3 disposed in a high-pressure metal vapor
discharge lamp as a starter capacitor.
5. The capacitor for pulse generation according to claim 1, wherein when
ABO.sub.3 is {(Ba.sub.1-x-y-z Sr.sub.x Ca.sub.y Mg.sub.z)O}.sub.m
(Ti.sub.1-.phi.-p Zr.sub..phi. Hf.sub.p)O.sub.2
0.ltoreq.x.ltoreq.0.05
0.ltoreq.y.ltoreq.0.02
0.ltoreq.z.ltoreq.0.005
0.ltoreq..phi..ltoreq.0.12
0.ltoreq.p.ltoreq.0.12
0.0035.ltoreq..phi.+p.ltoreq.0.12
and
1.000.ltoreq.m.ltoreq.1.006.
6. The capacitor for pulse generation according to claim 5, wherein the
non-linear dielectric ceramic further comprises a Si oxide in an amount of
0.005-0.1 parts by weight with respect to 100 parts by weight of the
polycrystalline substance.
7. The capacitor for pulse generation according to claim 5, wherein M
comprises manganese oxide and an oxide of Ni or Co; R comprises an oxide
of at least one element selected from the group consisting of La, Ce, Nd;
0.4.ltoreq.b/a.ltoreq.2.7
0.002.ltoreq.a.ltoreq.0.004
and
0.002.ltoreq.b.ltoreq.0.004
0.32<Ad.ltoreq.0.93
0.ltoreq.x.ltoreq.0.04
0.ltoreq.y.ltoreq.0.01
0.ltoreq.z.ltoreq.0.004
0.01.ltoreq..phi..ltoreq.0.1
0.01.ltoreq.p.ltoreq.0.09
0.004.ltoreq..phi.+p.ltoreq.0.1
1.000.ltoreq.m.ltoreq.1.005
and the amount of Si oxide is 0.01-0.09 parts by weight.
8. The capacitor of claim 5 disposed in a high-pressure metal vapor
discharge lamp as a starter capacitor.
9. The capacitor of claim 6 disposed in a high-pressure metal vapor
discharge lamp as a starter capacitor.
10. The capacitor of claim 7 disposed in a high-pressure metal vapor
discharge lamp as a starter capacitor.
11. A dielectric ceramic which comprises a polycrystalline substance
represented by the formula:
(1-a-b)ABO.sub.3 +aM+bR
wherein ABO.sub.3 is a barium titanate perovskite, M is an oxide of at
least one element selected from the group consisting of Mn, Ni and Co, R
is an oxide of at least one element selected from the group consisting of
La, Ce, Nd, Pr, Sm, Eu, Gd, Tb, Dy, Ho, Er and Yb, and a and b represent
mole fractions,
1.000.ltoreq.A/B.ltoreq.1.006 (mole ratio)
0.3.ltoreq.b/a.ltoreq.3
0.0015.ltoreq.a.ltoreq.0.0050
and
0.0015.ltoreq.b.ltoreq.0.0050
and the total content of M and R represented by Ad is
0.3<Ad.ltoreq.1.0 (wt. %).
12. A dielectric ceramic according to claim 11, wherein ABO.sub.3 is
{(Ba.sub.1-x-y-z Sr.sub.x Ca.sub.y Mg.sub.z)O}.sub.m (Ti.sub.1-.phi.-p
Zr.sub..phi. Hf.sub.p)O.sub.2,
0.ltoreq.x.ltoreq.0.05
0.ltoreq.y.ltoreq.0.02
0.ltoreq.z.ltoreq.0.005
0.ltoreq..phi..ltoreq.0.12
0.ltoreq.p.ltoreq.0.12
0.0035.ltoreq..phi.+p.ltoreq.0.12
and
1.000.ltoreq.m.ltoreq.1.006.
13. A dielectric ceramic according to claim 11, which further comprises a
Si oxide in an amount of about 0.005-0.1 parts by weight with respect to
100 parts by weight of the polycrystalline substance.
14. A dielectric ceramic according to claim 13, wherein ABO.sub.3 is
{(Ba.sub.1-x-y-z Sr.sub.x Ca.sub.y Mg.sub.z)O}.sub.m (Ti.sub.1-.phi.-p
Zr.sub..phi. Hf.sub.p)O.sub.2,
0.ltoreq.x.ltoreq.0.05
0.ltoreq.y.ltoreq.0.02
0.ltoreq.z.ltoreq.0.005
0.ltoreq..phi..ltoreq.0.12
0.ltoreq.p.ltoreq.0.12
0.0035.ltoreq..phi.+p.ltoreq.0.12
and
1.000.ltoreq.m.ltoreq.1.006.
15. A dielectric ceramic according to claim 14, wherein M comprises
manganese oxide and an oxide of Ni or Co; R comprises an oxide of at least
one element selected from the group consisting of La, Ce, Nd;
0.4.ltoreq.b/a.ltoreq.2.7
0.002.ltoreq.a.ltoreq.0.004
0.002.ltoreq.b.ltoreq.0.004
0.32<Ad.ltoreq.0.93
0.ltoreq.x.ltoreq.0.04
0.ltoreq.y.ltoreq.0.01
0.ltoreq.z.ltoreq.0.004
0.01.ltoreq..phi..ltoreq.0.1
0.01.ltoreq.p.ltoreq.0.09
0.004.ltoreq..phi.+p.ltoreq.0.1
1.000.ltoreq.m.ltoreq.1.005
and the amount of Si oxide is 0.01-0.09 parts by weight. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a dielectric ceramic and a capacitor using
the same. More particularly, the present invention relates to a
pulse-generating capacitor which is used as a starter of a discharge lamp,
inter alia, a high-pressure vapor discharge lamp which houses a starter
inside an outer bulb of the lamp.
2. Background Art
An ordinary commercial power supply is insufficient for starting a
high-pressure vapor discharge lamp such as a high-pressure sodium lamp,
and therefore, a high voltage pulse must be applied to the lamp. There has
come into wide use a high-pressure vapor discharge lamp in which a starter
for generating a high voltage pulse is built into an outer bulb and which
is used in combination with a ballast for ordinary high-pressure mercury
lamps. Such a high-pressure vapor discharge lamp has a basic structure
such that a capacitor formed from a non-linear dielectric ceramic is
connected in parallel to an arc tube, into which a semiconductor switch
(SSS) is incorporated in order to generate a high voltage pulse. The thus
generated high voltage pulse is applied to the arc tube together with a
power source voltage in order to start the discharge lamp.
As a capacitor serving as means for stably generating such a high voltage
pulse, a non-linear dielectric ceramic capacitor made of a barium titanate
polycrystalline substance has been used.
As shown in FIG. 1, such a non-linear dielectric ceramic capacitor exhibits
a D-E hysteresis in which dielectric displacement (D) sharply changes with
voltage (E), and when a voltage greater than the coercive field of the
dielectric ceramic capacitor is applied to the capacitor, the amount of
charge quickly reaches a saturation level in the vicinity of the
polarization reversal voltage. Variation in current at this time causes a
change in the ballast, so that a pulse of a high voltage corresponding to
-L.multidot.di/dt is generated due to the inductance of the ballast.
A non-linear dielectric ceramic capacitor used for a high-pressure vapor
discharge lamp such as a high-pressure sodium lamp is required to have a
steep D-E hysteresis which is stable over a wide temperature range.
Non-linear dielectric ceramic capacitors that meet such a requirement are
disclosed in, for example, Japanese Patent Application Laid-Open (kokai)
No. 63-221504, 63- 221505, 1-136323, and 1-136324.
In general, the interior of the outer bulb of a high-pressure vapor
discharge lamp such as a high pressure sodium lamp is maintained at a high
vacuum of 1.times.10.sup.-5 torr, and during a period in which light is
on, the interior of the outer bulb is exposed to high temperature
(300.degree. C.) and high vacuum (1.times.10.sup.-5 torr). Further, a
barium getter is disposed inside the outer bulb in order to cause
adsorption of oxygen generated when the discharge lamp is operated so that
the degree of vacuum inside the outer bulb is maintained. However, when
the discharge lamp is operated for a long period of time, the interior of
the outer bulb becomes a reducing atmosphere due to hydrogen adsorbed onto
the arc tube, a metal support for the arc tube, the glass or a like member
that constitutes the outer bulb, or due to hydrogen generated as a result
of decomposition of adsorbed water. Therefore, when a high-pressure vapor
discharge lamp is used for a long period of time in a state in which a
non-linear dielectric ceramic capacitor disclosed in, for example,
Japanese Patent Application Laid-Open (kokai) No. 63-221504, 63-221505,
1-136323, or 1-136324 is built into the outer bulb to be used for pulse
generation, the dielectric ceramic is reduced, and thus the insulating
resistance decreases resulting in the problem that the voltage of
generated pulses decreases, or no pulse is generated, with the result that
the discharge lamp does not start.
In order to solve this problem, there have been proposed the measure
disclosed in Japanese Patent Application Laid-Open (kokai) No. 60-52006 in
which a dielectric ceramic capacitor is completely coated with inorganic
glass except for its electricity supply portions, and a measure disclosed
in Japanese Patent Application Laid-Open (kokai) No. 4-34832 in which a
hydrogen adsorption getter is disposed inside the outer bulb. However,
these measures cannot suppress deterioration of the non-linear dielectric
ceramic capacitor. In addition, the structure of the capacitor for pulse
generation and the discharge lamp becomes complex, resulting in increased
cost. Further, if the dielectric ceramic capacitor is completely coated
with inorganic glass as in the invention of Japanese Patent Application
Laid-Open (kokai) No. 60-52006, the D-E hysteresis characteristics of the
dielectric ceramic capacitor deteriorate due to the glass so that high
voltage pluses cannot be generated in some cases.
SUMMARY OF THE INVENTION
In view of the foregoing, an object of the present invention is to provide
an inexpensive capacitor for pulse generation (hereinafter may be referred
to as a pulse-generating capacitor) whose characteristics do not
deteriorate even when the capacitor is used in a high temperature, high
vacuum, reducing atmosphere, and which enables generation of high-voltage
pulses over a wide temperature range.
In one aspect of the present invention, there is provided a
pulse-generating capacitor which is used inside an outer bulb of a
high-pressure vapor discharge lamp, said capacitor comprising a dielectric
element constituted of a non-linear dielectric ceramic which exhibits
resistance against reduction.
Preferably, the non-linear dielectric ceramic which exhibits resistance
against reduction comprises a polycrystalline substance containing barium
titanate as a primary component, and when the polycrystalline substance is
represented by the following formula:
(1-a-b)ABO.sub.3 +aM+bR
wherein ABO.sub.3 is the barium titanate component and represents a
perovskite structure, M is an oxide of at least one element selected from
the group consisting of Mn, Ni and Co, R is an oxide of at least one
element selected from the group consisting of La, Ce, Nd, Pr, Sm, Eu, Gd,
Tb, Dy, Ho, Er and Yb, and a and b represent mole fractions,
A, B, a, and b satisfy the following relationships:
1.000.ltoreq.A/B.ltoreq.1.006 (mole ratio)
0.3.ltoreq.b/a.ltoreq.3
0.0015.ltoreq.a.ltoreq.0.0050
and
0.0015.ltoreq.b.ltoreq.0.0050
and a total content of M and R represented by Ad satisfies
0.3<Ad.ltoreq.1.0 (wt. %).
These ranges will be collectively referred to as a first preferable range.
Also preferably, the non-linear dielectric ceramic further comprises an
oxide containing Si as a main component in an amount of about 0.005-0.1
parts by weight with respect to 100 parts by weight of the polycrystalline
substance. This range for the Si-containing oxide and the aforementioned
ranges, i.e., 1.000.ltoreq.A/B.ltoreq.1.006 (mole ratio),
0.3.ltoreq.b/a.ltoreq.3, 0.0015.ltoreq.a.ltoreq.0.0050,
0.0015.ltoreq.b.ltoreq.0.0050, 0.3<Ad.ltoreq.1.0 (wt. %), will
hereafter be collectively referred to as a second preferable range.
Also preferably, the above-described ABO.sub.3 when represented by
{(Ba.sub.1-x-y-z Sr.sub.x Ca.sub.y Mg.sub.z)O}.sub.m (Ti.sub.1-.phi.-p
Zr.sub..phi. Hf.sub.p)O.sub.2 is such that x, y, z, .phi., p, and m
satisfy the following relationships:
0.ltoreq.x.ltoreq.0.05
0.ltoreq.y.ltoreq.0.02
0.ltoreq.z.ltoreq.0.005
0.ltoreq..phi..ltoreq.0.12
0.ltoreq.p.ltoreq.0.12
0.0035.ltoreq..phi.+p.ltoreq.0.12
1.000.ltoreq.m.ltoreq.1.006.
These ranges will be collectively referred to as a third preferable range.
In another aspect of the present invention, there is provided a dielectric
ceramic which comprises a polycrystalline substance containing barium
titanate as a primary component, wherein when the polycrystalline
substance is represented by the following formula:
(1-a-b)ABO.sub.3 +aM+bR
wherein ABO.sub.3 is the barium titanate component and represents a
perovskite structure, M is an oxide of at least one element selected from
the group consisting of Mn, Ni and Co, R is an oxide of at least one
element selected from the group consisting of La, Ce, Nd, Pr, Sm, Eu, Gd,
Tb, Dy, Ho, Er and Yb, and a and b represent mole fractions, A, B, a, and
b satisfy the following relationships:
1.000.ltoreq.A/B.ltoreq.1.006 (mole ratio)
0.3.ltoreq.b/a.ltoreq.3
0.0015.ltoreq.a.ltoreq.0.0050
and
0.0015.ltoreq.b.ltoreq.0.0050
and a total content of M and R represented by Ad satisfies
0.3<Ad.ltoreq.1.0 (wt. %).
In yet another aspect of the present invention, there is provided a
dielectric ceramic which comprises a polycrystalline substance containing
barium titanate as a primary component, and when the polycrystalline
substance is represented by the following formula:
(1-a-b)ABO.sub.3 +aM+bR
wherein ABO.sub.3 is the barium titanate component and represents a
perovskite structure, M is an oxide of at least one element selected from
the group consisting of Mn, Ni and Co, R is an oxide of at least one
element selected from the group consisting of La, Ce, Nd, Pr, Sm, Eu, Gd,
Tb, Dy, Ho, Er and Yb, and a and b represent mole fractions, A, B, a, and
b satisfy the following relationships:
1.000.ltoreq.A/B.ltoreq.1.006 (mole ratio)
0.3.ltoreq.b/a.ltoreq.3
0.0015.ltoreq.a.ltoreq.0.0050
and
0.0015.ltoreq.b.ltoreq.0.0050
and a total content of M and R represented by Ad satisfies
0.3<Ad.ltoreq.1.0 (wt. %),
and the dielectric ceramic further comprises an oxide containing Si as a
main component in an amount of about 0.005-0.1 parts by weight with
respect to 100 parts by weight of the polycrystalline substance.
Preferably, the above-described ABO.sub.3 when represented by
{(Ba.sub.1-x-y-z Sr.sub.x Ca.sub.y Mg.sub.z)O}.sub.m (Ti.sub.1-.phi.-p
Zr.sub..phi. Hf.sub.p)O.sub.2 that x, y, z, .phi., p, and m satisfy the
following relationships:
0.ltoreq.x.ltoreq.0.05
0.ltoreq.y.ltoreq.0.02
0.ltoreq.z.ltoreq.0.005
0.ltoreq..phi..ltoreq.0.12
0.ltoreq.p.ltoreq.0.12
0.0035.ltoreq..phi.+p.ltoreq.0.12
1.000.ltoreq.m.ltoreq.1.006.
In a still further aspect of the present invention, there is provided a
high-pressure metal vapor discharge lamp using as a starter a capacitor of
the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Various other objects, features, and many of the attendant advantages of
the present invention will be readily appreciated as the same becomes
better understood with reference to the following detailed description of
the preferred embodiments when considered in conjunction with accompanying
drawings, in which:
FIG. 1 is an exemplary D-E hysteresis characteristic profile of a
non-linear dielectric ceramic which is incorporated into a capacitor of
the present invention;
FIG. 2 is a cross-sectional view of an exemplary pulse-generating capacitor
of the present invention;
FIG. 3 (PRIOR ART) is a cross-sectional view of a conventional
pulse-generating capacitor;
FIG. 4 is a diagram showing a pulse-generating circuit and a
pulse-measuring circuit;
FIG. 5 is a graph showing the relationship between generated pulse voltage
and operation time of the lamp, obtained from a pulse-generating
capacitor;
FIG. 6 is a sketch showing the structure of an example high-pressure sodium
lamp incorporating a capacitor of the present invention; and
FIG. 7 is a circuit diagram for the lamp shown in FIG. 6.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
The pulse-generating capacitor of the present invention will be described
with reference to the drawings.
FIG. 2 is a cross-sectional view of a pulse-generating capacitor A
according to one embodiment of the present invention. Pulse-generating
capacitor A is fabricated as follows. First, a starting material ceramic
powder composed of various components at predetermined proportions is
mixed with a binder. The resultant material is mixed, dried, granulated
and then formed into a disk-shaped molded product by, for example, press
molding. The molded product is fired so as to obtain a non-linear
dielectric ceramic 1 which is to serve as a dielectric element.
Subsequently, electrodes 2 are formed on the two major surfaces of the
non-linear dielectric ceramic 1 by, for example, burning. Thereafter,
rings made of insulation glass 3 are provided for insulation. Lead
terminals 5 are connected to the electrodes by use of a conductive
adhesive 6 so as to establish electrical connection to thereby obtain a
pulse-generating capacitor A.
The non-linear dielectric ceramic is constructed of a polycrystalline
substance containing barium titanate as a primary component. The barium
titanate is expressed by ABO.sub.3, which is a formula representing a
perovskite structure. In the present invention, the A/B mole ratio is
controlled and moreover, an oxide of at least one element selected from
the group consisting of Mn, Ni and Co, and an oxide of at least one
element selected from the group consisting of La, Ce, Nd, Pr, Sm, Eu, Gd,
Tb, Dy, Ho, Er and Yb are added and incorporated in specific amounts so as
to secure resistance to reduction and to obtain a steep D-E hysteresis.
Therefore, even when the capacitor is exposed to a high-temperature,
high-vacuum, reducing atmosphere, a high pulse voltage can be obtained
while not permitting a decrease in insulation resistance.
The proper selection of A/B ratio and addition of an oxide of Mn, Ni or Co
are effective in improving resistance to reduction. However, it should be
noted that these two alone cannot provide a steep D-E hysteresis and
cannot ensure a high pulse voltage. Therefore, in a characteristic feature
of the present invention, an oxide of an element selected from among La,
Ce, Nd, Pr, Sm, Eu, Gd, Tb, Dy, Ho, Er and Yb is also added, and the ratio
of the amount thereof to that of the oxide of Mn, Ni or Co is adjusted to
thereby secure both sufficient resistance to reduction and satisfactory
pulse voltage characteristics.
Through a further incorporation of an oxide containing Si as a main
component, excellent reproducibility of sintering-related properties of
the non-linear dielectric ceramic can be obtained, resulting in ceramics
whose constitutional grains have a size of small variation. This provides
a high voltage of generated pulses and an increase in breakdown voltage.
EXAMPLES
The present invention will next be described in detail by way of examples.
However, the invention is not limited only to these examples.
Example 1
BaCO.sub.3, CaCO.sub.3, SrCO.sub.3, MgCO.sub.3, TiO.sub.2, ZrO.sub.2 and
Hf.sub.2 O.sub.3 each having a purity of 99% or more were provided as
starting materials.
These starting materials were mixed to produce compositions represented by
{(Ba.sub.1-x-y-z Sr.sub.x Ca.sub.y Mg.sub.z)O}.sub.m (Ti.sub.1-.phi.-p
Zr.sub..phi. Hf.sub.p)O.sub.2
in which x, y, z, .phi., p and m assume the values shown in Table 1. Each
composition was wet-blended by use of a ball mill, crushed, dried and
calcined in air at 1120.degree. C. for 2 hours to obtain a compact. The
resultant compact was crushed by use of a dry-crusher to yield a crushed
material having a particle diameter of 1 .mu.m or less.
TABLE 1
Sample {(Ba.sub.1-x-y Sr.sub.x Ca.sub.y Mg.sub.z)O}.sub.m
(Ti.sub.1-.phi.-p Zr.sub..phi. Hf.sub.p)O.sub.2
No. x y z m .phi. p .phi. + p
*1 0.10 0.01 0.003 1.004 0.03 0.04 0.07
*2 0.01 0.05 0.001 1.003 0.04 0.01 0.05
*3 0.03 0.005 0.010 1.001 0.02 0.02 0.04
*4 0.02 0.015 0.004 1.002 0.005 0.005 0.01
*5 0.04 0.01 0.003 1.003 0.18 0.02 0.2
*6 0.04 0.015 0.002 0.995 0.03 0.03 0.06
*7 0.01 0.015 0.003 1.010 0.04 0.06 0.1
*8 0.03 0.01 0.002 1.003 0.05 0.04 0.09
*9 0.02 0.005 0.002 1.004 0.01 0.05 0.06
*10 0.03 0.01 0.004 1.003 0.06 0.05 0.11
*11 0.04 0.01 0.001 1.005 0.02 0.03 0.05
*l2 0.02 0.005 0.001 1.001 0.07 0.02 0.09
*l3 0.01 0.005 0.002 1.005 0.03 0.04 0.07
*14 0.03 0.015 0.003 1.002 0.01 0.03 0.04
*15 0.04 0.005 0.004 1.005 0.02 0.01 0.03
*16 0.04 0.015 0.002 1.002 0.02 0.05 0.07
*17 0.02 0.01 0.002 1.002 0.04 0.03 0.07
18 0.03 0.01 0.004 1.000 0.07 0.01 0.08
19 0.02 0.015 0.001 1.006 0.05 0.02 0.07
20 0.01 0.005 0.004 1.001 0.01 0.09 0.1
21 0.03 0.005 0.003 1.005 0.06 0.02 0.08
22 0.04 0.01 0.004 1.003 0.08 0.03 0.11
23 0.03 0.005 0.002 1.003 0.09 0.01 0.1
24 0.01 0.015 0.003 1.004 0.05 0.04 0.09
25 0.04 0.015 0.001 1.002 0.10 0.01 0.11
26 0.02 0.01 0.003 1.002 0.02 0.02 0.04
27 0.01 0.01 0.004 1.003 0.04 0.03 0.07
28 0.01 0.015 0.002 1.001 0.07 0.01 0.08
29 0.03 0.01 0.001 1.005 0.09 0.02 0.11
30 0 0.005 0.002 1.005 0.03 0.06 0.09
31 0.05 0.01 0.004 1.004 0.08 0.03 0.11
32 0.03 0 0.004 1.002 0.01 0.05 0.06
33 0.02 0.02 0.003 1.003 0.06 0.02 0.08
34 0.03 0.015 0 1.001 0.04 0.01 0.05
35 0.03 0.01 0.005 1.003 0.05 0.04 0.09
36 0.01 0.015 0.001 1.005 0.005 0.03 0.035
37 0.04 0.015 0.004 1.001 0.10 0.02 0.12
38 0.01 0.005 0.001 1.004 0 0.12 0.12
39 0.03 0.005 0.003 1.005 0.12 0 0.12
40 0.02 0.015 0.002 1.002 0 0.05 0.05
41 0.04 0.01 0.004 1.003 0.05 0 0.05
To the crushed material were added MnCO.sub.3, NiO, CoO, La.sub.2 O.sub.3,
CeO.sub.2, Nd.sub.2 O.sub.3, Pr.sub.6 O.sub.11, Sm.sub.2 O.sub.3, EU.sub.2
O.sub.3, Gd.sub.2 O.sub.3, Tb.sub.2 O.sub.3, Dy.sub.2 O.sub.3, Ho.sub.2
O.sub.3, Er.sub.2 O.sub.3, Yb.sub.2 O.sub.3 and SiO.sub.2 so as to obtain
compositions as shown in Tables 2 and 3. Further, polyvinyl alcohol (3 wt.
%) and pure water were added thereto, and each of the resultant mixtures
was wet-blended by use of a ball mill, dried, subjected to granulation and
molded under a pressure of 2 tons/cm.sup.2 to thereby obtain disk-shaped
molded products.
TABLE 2
aM bR
Sample No. MnO NiO CoO Total of "a" La.sub.2 O.sub.3 CeO.sub.2
Nd.sub.2 O.sub.3 Pr.sub.6 O.sub.11 Sm.sub.2 O.sub.3 Eu.sub.2 O.sub.3
*1 0.002 0.001 0 0.003 0 0 0.002 0
0 0
*2 0.002 0 0.001 0.003 0.002 0 0 0
0 0
*3 0.002 0.001 0 0.003 0 0 0.002 0
0 0
*4 0.001 0.001 0.002 0.004 0 0.002 0 0
0 0
*5 0.002 0 0 0.002 0 0.002 0 0
0 0
*6 0.002 0 0.001 0.003 0.002 0 0 0
0 0
*7 0.001 0.001 0.001 0.003 0.002 0 0 0
0 0.001
*8 0.001 0 0 0.001 0 0 0.002 0
0 0
*9 0.004 0.002 0.002 0.008 0 0.002 0 0
0 0
*10 0.001 0.001 0 0.002 0 0 0.0005
0.0005 0 0
*11 0.002 0 0.001 0.003 0.001 0.003 0 0
0.001 0
*12 0.002 0.002 0.002 0.006 0 0 0.0005 0
0 0
*13 0.001 0.0005 0 0.0015 0 0.0005 0.002
0.0005 0 0
*14 0 0.001 0 0.001 0.0005 0.001 0 0
0 0
*15 0.001 0 0.004 0.005 0 0 0 0
0 0
*16 0.002 0 0 0.002 0 0.002 0 0
0 0
*17 0.001 0.001 0 0.002 0 0.002 0 0
0 0
18 0.002 0 0.001 0.003 0 0 0.002 0
0 0
19 0.002 0.001 0 0.003 0 0 0.002 0
0 0
20 0.001 0 0.0005 0.0015 0 0 0.002
0.0005 0 0
SiO.sub.2
(Parts
bR
M + R by
Sample No. Gd.sub.2 O.sub.3 Tb.sub.2 O.sub.3 Dy.sub.2 O.sub.3 Ho.sub.2
O.sub.3 Er.sub.2 O.sub.3 Yb.sub.2 O.sub.3 Total of "b" b/a (wt %)
weight)
*1 0 0 0 0 0 0 0.002
0.7 0.5 0.05
*2 0 0 0 0 0.001 0 0.003 1
0.67 0.04
*3 0 0 0 0 0 0.002 0.004
1.3 0.84 0.06
*4 0 0 0 0 0 0 0.002
0.5 0.44 0.02
*5 0 0.001 0 0.001 0 0 0.004 2
0.6 0.04
*6 0 0 0 0 0 0 0.002
0.7 0.5 0.01
*7 0 0 0 0 0 0 0.003 1
0.64 0.03
*8 0 0 0 0 0 0 0.002 2
0.35 0.07
*9 0 0 0 0 0 0.001 0.003
0.4 0.89 0.04
*10 0 0 0 0 0 0 0.001
0.5 0.43 0.02
*11 0.001 0 0 0 0 0 0.006 2
0.88 0.01
*12 0 0 0.0005 0 0 0 0.001
0.2 0.59 0.02
*13 0 0.001 0 0.0005 0.0005 0 0.005
3.3 0.96 0.03
*14 0 0 0 0 0.0005 0 0.002 2
0.3 0.07
*15 0 0 0 0 0.005 0 0.005 1
1.2 0.01
*16 0.001 0 0 0 0 0 0.003
1.5 0.44 0
*17 0 0 0 0.001 0 0 0.003
1.5 0.45 0.2
18 0 0 0 0 0 0 0.002
0.7 0.5 0.01
19 0 0 0 0 0 0 0.002
0.7 0.5 0.09
20 0.001 0 0 0 0.001 0 0.0045 3
0.9 0.02
TABLE 3
aM bR
Sample No. MnO NiO CoO Total of "a" La.sub.2 O.sub.3 CeO.sub.2
Nd.sub.2 O.sub.3 Pr.sub.6 O.sub.11 Sm.sub.2 O.sub.3 Eu.sub.2 O.sub.3
21 0.002 0.001 0.002 0.005 0 0 0.001 0
0 0
22 0.001 0.0005 0 0.0015 0.002 0 0 0
0.001 0
23 0.003 0.001 0.001 0.005 0.002 0 0 0
0 0
24 0.002 0 0.001 0.003 0.001 0 0 0
0 0
25 0.002 0 0.001 0.003 0.003 0.002 0 0
0 0
26 0.002 0 0 0.002 0.0005 0.0015 0 0
0 0
27 0.002 0 0.002 0.004 0.003 0 0.001 0
0 0.001
28 0.002 0 0 0.002 0 0 0.002 0
0 0
29 0.001 0.001 0 0.002 0 0 0.002 0
0 0
30 0.002 0 0.001 0.003 0 0.001 0.001
0.001 0 0
31 0.002 0.001 0 0.003 0 0.001 0.001 0
0 0
32 0.002 0 0.002 0.004 0 0.001 0.001 0
0 0.001
33 0.002 0.002 0 0.004 0 0.002 0 0
0 0
34 0.001 0.002 0 0.003 0 0.002 0 0
0 0
35 0.002 0.001 0 0.003 0 0.002 0 0
0 0
36 0.002 0 0.002 0.004 0 0 0.001
0.001 0 0
37 0.002 0.001 0 0.003 0 0 0.002 0
0.001 0
38 0.002 0 0.002 0.004 0.001 0.001 0 0
0 0
39 0.003 0 0.001 0.004 0.001 0.001 0 0
0 0
40 0.001 0.001 0.001 0.003 0.001 0 0.001 0
0 0
41 0.002 0 0 0.002 0.001 0 0.001 0
0 0.001
SiO.sub.2
(Parts
bR
M + R by
Sample No. Gd.sub.2 O.sub.3 Tb.sub.2 O.sub.3 Dy.sub.2 O.sub.3 Ho.sub.2
O.sub.3 Er.sub.2 O.sub.3 Yb.sub.2 O.sub.3 Total of "b" b/a (wt %)
weight)
21 0 0.0005 0 0 0 0 0.00015
0.3 0.59 0.07
22 0 0 0.001 0 0 0 0.004
2.7 0.69 0.05
23 0 0 0 0 0 0 0.002
0.4 0.64 0.02
24 0 0.0003 0 0 0.0002 0 0.0015
0.5 0.43 0.03
25 0 0 0 0 0 0 0.005
1.7 0.78 0.08
26 0 0 0 0 0 0 0.002 1
0.32 .02
27 0 0 0 0 0 0 0.005
1.3 1 0.06
28 0 0 0 0.001 0 0 0.003
1.5 59 0.005
29 0.001 0 0 0 0 0 0.003
1.5 0.58 0.1
30 0 0 0.0005 0 0 0 0.0035
1.2 0.93 0.04
31 0 0 0 0 0 0 0.002
0.7 0.43 0.06
32 0 0 0 0 0 0.001 0.004 1
0.83 0.01
33 0.001 0 0 0 0 0 0.003
0.8 0.59 0.04
34 0 0.001 0 0 0 0 0.003 1
0.53 0.02
35 0 0 0 0.001 0 0 0.003 1
0.52 0.05
36 0 0 0 0 0 0.005 0.0025
0.6 0.95 0.03
37 0 0 0 0 0 0 0.003 1
0.65 0.07
38 0 0 0 0 0.001 0 0.003
0.8 0.65 0.04
39 0.001 0 0 0 0 0 0.003
0.8 0.65 0.06
40 0 0 0.001 0 0 0 0.003 1
0.66 0.03
41 0 0 0 0 0 0 0.003
1.5 0.58 0.07
Subsequently, the resultant molded products were fired at temperatures
shown in Table 4 for 2 hours to obtain non-linear dielectric ceramics each
having a diameter of 18 mm and a thickness of 0.6 mm.
As shown in FIG. 2, electrodes made of silver and having a diameter of 16
mm were formed on the two major surfaces of each dielectric ceramic by
burning. Further, insulation glass rings made of glass ceramic and having
an outer diameter of 17 mm and an inner diameter of 14 mm were provided.
Subsequently, lead terminals made of nickel were connected to the
above-described electrodes by use of a conductive adhesive to thereby
obtain a pulse-generating capacitor A.
The voltage of generated pulses was measured for the resultant capacitor at
-40.degree. C., at room temperature (20.degree. C.) and at 50.degree. C.
by use of a pulse generating circuit and a pulse-measuring circuit shown
in FIG. 4. The pulse-generating capacitor A fabricated as described above
was placed within a thermo-vessel. A semiconductor switch C having a
breakover voltage of 150 V and a ballast D for use with a 400 watt
high-pressure mercury lamp (power supply: 220 V, 60 Hz) were connected in
series to the capacitor A. The thus-formed series circuit was connected to
an AC power supply E (100-Vac, 60-Hz) to thereby complete the
pulse-generating circuit. The voltage of generated pulses (hereinafter
simply referred to as pulse voltage) was measured through use of an
oscilloscope F connected between the opposite ends of a series circuit
including the capacitor A and the semiconductor C.
Then, the insulation resistance was measured by applying 100 Vdc for 2
minutes by use of an insulation resistance meter, and volume resistivity
(.rho.) was calculated.
In order to measure time-course change of properties under high temperature
and in a reducing atmosphere, each of the capacitors was allowed to stand
for 1000 hours in a vacuum chamber (400.degree. C., 1.times.10.sup.-5
torr, hydrogen concentration: 0.5%). The pulse voltage of the capacitors
after being allowed to so stand was measured at room temperature
(20.degree. C.) by use of the pulse generating circuit and the pulse
measuring circuit shown in FIG. 4. The insulation resistance was measured
and the volume resistivity (.rho.) was calculated.
AC breakdown voltage was measured as follows. Silver electrodes having a
diameter of 14 mm were formed, by burning, on the two major surfaces of
each non-linear dielectric ceramic having a diameter of 18 mm and a
thickness of 0.6 mm which had been obtained through firing at temperatures
shown in Table 4 to thereby produce sample capacitors. The voltage of each
sample was measured upon breakage of the sample after being subjected to
rising voltage applied at 60 Hz, 100 Vrms/second in a silicone-oil bath.
The complete results of the tests are shown in Table 4. Sample Nos. 6 to 15
in Tables 1 to 4 fall outside the first preferable range. Sample Nos. 6 to
17 fall outside the second preferable range. Sample Nos. 1 to 17 fall
outside the third preferable range, and are marked with "*." That is,
Sample Nos. 18 to 41 fall within the most preferred ranges according to
the present invention.
TABLE 4
400.degree. C./1 .times.
10.sup.-5 Torr/0.5% H.sub.2,
Voltage of generated After 1000 hr
AC
Firing pulses (kV) Volume Voltage of Volume
breakdown
Sample temp. Room resistivity .rho. generated
resistivity .rho. voltage
No. .degree. C. -40.degree. C. temp. 50.degree. C. (.OMEGA.-m)
pulses (kV) (.OMEGA.-m) (kV/mm)
*1 1340 1.91 1.84 1.35 3.51 .times. 10.sup.12 1.77
1.24 .times. 10.sup.12 6.24
*2 1320 1.59 1.48 1.37 2.96 .times. 10.sup.12 1.42
9.52 .times. 10.sup.10 6.08
*3 1300 1.57 1.42 1.31 1.36 .times. 10.sup.12 1.37
9.87 .times. 10.sup.10 4.92
*4 1320 1.59 1.45 1.34 6.52 .times. 10.sup.11 1.55
8.51 .times. 10.sup.11 6.25
*5 1340 1.82 1.59 1.36 3.05 .times. 10.sup.12 1.64
1.62 .times. 10.sup.12 6.49
*6 1300 2.00 1.82 1.71 4.34 .times. 10.sup.12 1.18
5.60 .times. 10.sup.7 4.15
*7 1380 1.48 1.33 1.22 2.46 .times. 10.sup.12 1.33
2.46 .times. 10.sup.12 9.52
*8 1320 2.03 1.85 1.74 6.42 .times. 10.sup.11 1.11
4.43 .times. 10.sup.7 6.18
*9 1340 1.58 1.43 1.35 2.87 .times. 10.sup.12 1.53
1.09 .times. 10.sup.12 6.41
*10 1320 1.57 1.48 1.37 8.27 .times. 10.sup.11 1.68
5.61 .times. 10.sup.11 6.54
*11 1360 1.58 1.45 1.34 2.87 .times. 10.sup.11 1.39
5.05 .times. 10.sup.10 5.55
*12 1320 1.74 1.60 1.49 2.21 .times. 10.sup.12 1.50
1.03 .times. 10.sup.12 6.13
*13 1360 1.96 1.81 1.70 4.18 .times. 10.sup.11 1.29
3.71 .times. 10.sup.7 4.66
*14 1300 2.03 1.88 1.77 8 | | |