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Method to improve humidity resistance of phenolic urethane foundry binders
   
Document Number
US Patent 6365646
Issued Date
April 2, 2002
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Abstract
An embodiment of the present invention provides a method for improving the tensile strength of foundry cores and molds. More particularly, an embodiment of the present invention provides an improved binder for foundry cores and molds that include a fluoride bearing acid in combination with an inorganic silicon compound. Alternately, the improved binder may include a fluoride bearing acid in combination with a boron compound. In a preferred embodiment, a modified part 1 binder component includes a combination of hydrofluoric acid and an inorganic silicon compound.
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Number of Claims:
23
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Owner
Borden Chemical, Inc. (Columbus, OH)
Published
April 2, 2002
Application Number
09/456,363
Filed
December 8, 1999
US Classification
523/143   523/142
Int'l Classification
B22C   1/16   (20060101)   B22C   1/22   (20060101)  
Examiner
Assistant Examiner
Attorney/Law Firm
USPTO Field of Search
523/143   523/142   524/492   524/493   524/462  
Related Patents
6632856 - Polyurethane-forming binders

This invention relates to a polyurethane-forming no-bake foundry binder comprising a (a) polyether polyol component comprising (1) a polyether polyol, (2) hydrofluoric acid, and (3) an aminoalkoxysilane, (b) a polyisocyanate component, (c) a liquid tertiary amine catalyst component. Foundry mixes are prepared by mixing the binder system with a foundry aggregate by a no-bake process. The resulting foundry shapes are used to cast metal parts from ferrous and non-ferrous metals.

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