A spray gun includes a handle portion and an extension portion. A nozzle is connected with an outer end of the extension portion. An electrode assembly is disposed in the extension portion to establish an electrical field to electrostatically charge particles of coating material. A coating material flow control member and a purge air flow control member are disposed on the handle portion. Operation of either one of the two flow control members actuates a membrane switch assembly. Operation of the purge air flow control member directs the flow of air to the coating material passage in the extension portion to remove excess coating material from the passage and from the nozzle. Different size hand grips may be mounted on the handle portion of the spray gun to accommodate operators having hands of different sizes. Passages for air and electrical conductors are formed in the handle and extension portions of the spray gun by cooperation between outer side walls of the handle and extension portions and inner wall structures. A voltage multiplier unit in the extension portion of the spray gun is exposed to a flow of air to transfer heat from the voltage multiplier.
An anti-electrostatic discharge spray gun apparatus and method for preventing crystallization of particles formed as a result of electrostatic discharge from forming on a spray gun nozzle and an associated pair of oppositely charged electrodes disposed on the gun. The apparatus has a housing; a nozzle attached to the housing for dispensing gas; a device for dispensing a gas through the nozzle; a device for electrostatically discharging a gas dispensed through the nozzle; and a device for restricting the flow of a gas through the nozzle. The device for dispensing and restricting flow of a gas through the nozzle may be either a bypass piping having a flow control means or a stopper that operates to provide a constant but low volume flow of an inert gas such as nitrogen to the nozzle to prevent particle build up or crystallization from occurring.
A spray gun includes a handle portion and an extension portion. A nozzle is connected with an outer end of the extension portion. An electrode assembly is disposed in the extension portion to establish an electrical field to electrostatically charge particles of coating material. A coating material flow control member and a purge air flow control member are disposed on the handle portion. Operation of either one of the two flow control members actuates a membrane switch assembly. Operation of the purge air flow control member directs the flow of air to the coating material passage in the extension portion to remove excess coating material from the passage and from the nozzle. Different size hand grips may be mounted on the handle portion of the spray gun to accommodate operators having hands of different sizes. Passages for air and electrical conductors are formed in the handle and extension portions of the spray gun by cooperation between outer side walls of the handle and extension portions and inner wall structures. A voltage multiplier unit in the extension portion of the spray gun is exposed to a flow of air to transfer heat from the voltage multiplier.
A central controller for a powder coating system has a single processor connected to a memory, a gun controller input/output device and gun control logic for controlling a characteristic of a spray gun. An air flow controller input/output device and air flow control logic for controlling a characteristic of a pump providing air flow may also be included. A process input/output device for electrically communicating with a process input or a process output may also be included. Part identification and tracking logic, gun triggering logic, gun movement logic, booth control logic, part profiling logic and system monitoring and logging logic may also be included.
A sprayer, which in one embodiment, is a hand held ergonomic sprayer is disclosed herein. The sprayer may include: a housing through which water flows; a handle for gripping by a user, which is joined to the housing; at least one spray nozzle operatively connected to the housing; and, a connection for a hose, the connection being joined to the housing. In one non-limiting embodiment, when the sprayer has one end of a water-filled hose connected thereto, the combination of the sprayer and suspended portion of the hose has a combined center of gravity that passes through the axis of the sprayer handle. The sprayers described herein may also have other features, and provide other benefits that do not require the sprayers to have an ergonomic design.
