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| United States Patent | 6421473 |
| Link to this page | http://www.wikipatents.com/6421473.html |
| Inventor(s) | Paniccia; Mario J. (Santa Clara, CA), Ding; Yi (Santa Clara, CA), Nikonov; Dmitri E. (Santa Clara, CA) |
| Abstract | A device for confining an optical beam in an optical switch. In one
embodiment, the disclosed optical switch includes an optical switching
device disposed between an optical input port and an optical output port
in a semiconductor substrate layer of an integrated circuit die. The
semiconductor substrate layer is disposed between a plurality of optical
confinement layers such that an optical beam is confined to remain within
the semiconductor substrate layer until exiting through the optical output
port. In one embodiment, a plurality of semiconductor substrate layers are
included in the optical switch. Each of the semiconductor substrate layers
is disposed between optical confinement layers such that optical beams
passing through the semiconductor substrate layers are confined to remain
within the semiconductor substrate layers until exiting through respective
optical output ports. In one embodiment, at least one optical switching
device is disposed in each of the plurality of semiconductor substrate
layers. In one embodiment, integrated circuitry such as driver circuitry,
controller circuitry, logic circuitry, coder-decoder circuitry,
microprocessor circuitry or the like is included in at least one of the
semiconductor substrate layers. |
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Title Information  |
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Drawing from US Patent 6421473 |
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Method and apparatus for switching an optical beam in an integrated circuit
die |
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| Publication Date |
July 16, 2002 |
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| Filing Date |
September 28, 2000 |
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| Parent Case |
RELATED APPLICATIONS
This application is related to co-pending application Ser. No. 09/470,574,
pending, filed Dec. 22, 1999, entitled "Method and Apparatus For Switching
an Optical Beam," and assigned to the Assignee of the present application.
This application is also related to co-pending application Ser. No.
09/676,294, pending, filed Sep. 28, 2000, entitled "Method And Apparatus
For Confining An Optical Beam In An Optical Switch," and assigned to the
Assignee of the present application.
This application is also related to co-pending application Ser. No.
09/676,293, pending, filed Sep. 28, 2000, entitled "Method And Apparatus
For Switching A Plurality Of Optical Beams In An Optical Switch," and
assigned to the Assignee of the present application. |
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Title Information  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to the switching signals and, more specifically, the present invention relates to switching or routing optical signals.
2. Background Information
The need for fast and efficient optical switches is increasing as Internet data traffic growth rate is overtaking voice traffic pushing the need for optical communications. Two commonly found types of optical switches are mechanical switching
devices and electro-optic switching devices.
Mechanical switching devices generally involve physical components that are placed in the optical paths between optical fibers. These components are moved to cause switching action. Micro-electronic mechanical systems (MEMS) have recently been
used for miniature mechanical switches. MEMS are popular because they are silicon based and are processed using somewhat conventional silicon processing technologies. However, since MEMS technology generally rely upon the actual mechanical movement of
physical parts or components, MEMS are generally limited to slower speed optical applications, such as for example applications having response times on the order of milliseconds.
In electro-optic switching devices, voltages are applied to selected parts of a device to create electric fields within the device. The electric fields change the optical properties of selected materials within the device and the electro-optic
effect results in switching action. Electro-optic devices typically utilize electro-optical materials that combine optical transparency with voltage-variable optical behavior. One typical type of single crystal electro-optical material used in
electro-optic switching devices is lithium niobate (LiNbO.sub.3).
Lithium niobate is a transparent, material that exhibits electro-optic properties such as the Pockels effect. The Pockels effect is the optical phenomenon in which the refractive index of a medium, such as lithium niobate, varies with an applied
electric field. The varied refractive index of the lithium niobate may be used to provide switching. The applied electrical field is provided to present day electro-optical switches by external control circuitry.
Although the switching speeds of these types of devices are very fast, for example on the order of nanoseconds, one disadvantage with present day electro-optic switching devices is that these devices generally require relatively high voltages in
order to switch optical beams. Consequently, the external circuits utilized to control present day electro-optical switches are usually specially fabricated to generate the high voltages and suffer from large amounts of power consumption. In addition,
integration of these external high voltage control circuits with present day electro-optical switches is becoming an increasingly challenging task as device dimensions continue to scale down and circuit densities continue to increase.
BRIEF
DESCRIPTION OF THE DRAWINGS
The present invention is illustrated by way of example and not limitation in the accompanying figures.
FIG. 1 is a side view illustration of one embodiment of an optical switch including optical confinement layers in accordance with the teachings of the present invention.
FIG. 2 is a top view illustration of one embodiment of optical confinement regions included in an optical switch that is biased to modulate a phase of a portion of an optical beam in accordance with the teachings of the present invention.
FIG. 3 is a top view illustration of another embodiment of optical confinement regions included in an optical switch that is biased to modulate a phase of a portion of an optical beam in accordance with the teachings of the present invention.
FIG. 4 is a side view illustration of another embodiment of an optical switch including optical confinement layers in accordance with the teachings of the present invention.
FIG. 5 is a side view illustration of one embodiment of an optical switch combined with integrated circuitry disposed in a semiconductor die having optical confinement layers in accordance with the teachings of the present invention.
FIG. 6 is a top view illustration of one embodiment of optical confinement regions included in an optical switch including a phase array to selectively direct an incident optical beam to one of a plurality of output ports in accordance with the
teachings of the present invention.
FIG. 7 is a top view illustration of another embodiment of optical confinement regions included in an optical switch including a phase array having an asymmetric geometry to selectively direct an incident optical beam to one of a plurality of
output ports in accordance with the teachings of the present invention.
DETAILED DESCRIPTION
Methods and apparatuses for confining an optical beam in an optical switch are disclosed. In the following description numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be
apparent, however, to one having ordinary skill in the art that the specific detail need not be employed to practice the present invention. In other instances, well-known materials or methods have not been described in detail in order to avoid obscuring
the present invention.
Reference throughout this specification to "one embodiment" or "an embodiment" means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present
invention. Thus, appearances of the phrases "in one embodiment" or "in an embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures or
characteristics may be combined in any suitable manner in one or more embodiments.
In one embodiment of the present invention, a semiconductor-based optical switch or router is provided in a fully integrated solution on a single integrated circuit chip. One embodiment of the presently described optical switch includes optical
confinement layers and/or regions and can be used in a variety of high bandwidth applications including multi-processor, telecommunications, networking or the like. In one embodiment, the presently described optical modulator includes an array of trench
capacitors disposed in a silicon semiconductor substrate layer. In one embodiment, the optical confinement layers and/or regions are employed to help confine an optical beam to pass through the array of trench capacitors. The array of trench capacitors
may also be referred to as a phase array in accordance with the teachings of the present invention. Charge in the array is modulated by the trench capacitors to switch an optical beam directed through the array in response to a signal. In one
embodiment, the control circuitry used to generate the signal is integrated in the same die as the array. Thus, in one embodiment the array and the control circuitry are fully integrated on the same integrated circuit chip. In one embodiment, the
optical beam is switched by the array selectively attenuating the optical beam. In another embodiment, the optical beam is switched by selectively modulating the phase of at least a portion of the optical beam.
In one embodiment, a one-dimensional array is formed with the trench capacitors in the semiconductor substrate layer. In another embodiment, a two-dimensional array is formed with the trench capacitors in the semiconductor substrate layer. In
one embodiment, a phase array including uncharged and selectively modulated charged regions is provided by the array trench capacitors. In one embodiment, the interference intensity pattern caused by the phase array is modulated in response to a signal. For instance, by selectively biasing individual trench capacitors in one embodiment of the phase array, the charge distribution across the phase array can be controlled by the signal in one embodiment of the present invention.
As a result, the amount of phase modulation of different portions of the optical beam passing through different portions the phase array is controlled by the signal in one embodiment. A resulting interference occurs between the phase modulated
portions and non-phase modulated portions of the optical beam. The interference among the different portions of the optical beam results in an interference intensity pattern of the phase array, which may be controlled by the signal in one embodiment of
the present invention. By adjusting the interference intensity pattern of the phase array, an incident optical beam is selectively directed to one of a plurality of output ports in accordance with the teachings of the present invention.
FIG. 1 is a side view illustration of one embodiment of an optical switch 101 including optical confinement layers in accordance with the teachings of the present invention. In one embodiment, optical switch 101 is a controlled collapse chip
connection (C4) or flip chip packaged integrated circuit die coupled to package substrate 109 through ball bonds 107. As can be appreciated by those skilled in the art, ball bonds 107 provide more direct connections between the internal integrated
circuit nodes of optical switch 101 and the pins 121 of package substrate 109, thereby reducing inductance problems associated with typical wire bond integrated circuit packaging technologies. In one embodiment, the internal integrated circuit nodes of
optical switch 101 are located towards the front side 104 of optical switch 101. Another characteristic of flip chip packaging is that full access to a back side 102 of optical switch 101 is provided. It is appreciated that in another embodiment,
optical switch 101 is not limited to being mounted in a flip chip packaged configuration. In other embodiments, packaging technologies other than flip chip packaging may be employed in accordance with the teachings of the present invention such as for
example but not limited to wire bond packaging or the like.
In one embodiment, the optical switch 101 of the present invention includes an optical switching device 134 including an array of trench capacitors including trench capacitor 135 and trench capacitor 137, as illustrated in FIG. 1. In one
embodiment, trench capacitors 135 and 137 include polysilicon disposed in a semiconductor substrate layer 103 of optical switch 101. In one embodiment, semiconductor substrate layer 103 includes silicon. As illustrated in FIG. 1, one embodiment of
optical switch 101 includes an insulating region 153 disposed between the polysilicon of trench capacitor 135 and the semiconductor substrate layer 103. Similarly, an insulating region 155 is disposed between the polysilicon of trench capacitor 137 and
the semiconductor substrate layer 103.
In one embodiment, a signal 129 and a signal' 131 are coupled to be received by trench capacitors 135 and 137, respectively, of optical switching device 134. In one embodiment, signal 129 and signal' 131 are generated by control circuitry on the
integrated circuit die of optical switch 101. In one embodiment, the control circuit generating signal 129 and signal' 131 is disposed in semiconductor substrate layer 103 outside of the optical path between optical input port 149 and optical port 151.
In another embodiment, signal 129 and signal' 131 are generated by control circuitry external to the integrated circuit die of optical switch 101. In one embodiment, signal 129 and signal' 131 are coupled to be received by trench capacitors 135 through
conductors 119 and 121, which are disposed in an optical confinement layer 105 of optical switch 101. In one embodiment, optical confinement layer 105 is an insulating layer and includes a dielectric layer of optical switch 101.
In one embodiment, signal 129 and signal' 131 are a plurality of signals separately coupled to be received by the trench capacitors 135 and 137 in optical switching device 134. For example, in one embodiment, signal 129 and signal' 131 are the
same signals having opposite polarities. In another embodiment, signal 129 and signal' 131 are the same signals having the same polarities. In yet another embodiment, signal 129 and signal' 131 are separate signals coupled to capacitors across the
array to control or modulate a charge distribution of free charge carriers across the array of trench capacitors 135 and 137.
As illustrated in FIG. 1, one embodiment of optical switch 101 includes an optical input port 149 and an optical output port 151 disposed in or optically coupled to semiconductor substrate layer 103 on different sides of the array of trench
capacitors 135 and 137 of optical switching device 134. In one embodiment, an optical beam 111 is directed optical input port 149 and through semiconductor substrate layer 103 to the array of trench capacitors 135 and 137 of optical switching device
134. In one embodiment, optical beam 111 is directed into optical input port 149 through an optical fiber or the like. As mentioned, in one embodiment, semiconductor substrate layer 103 includes silicon, trench capacitors 135 and 137 include
polysilicon and optical beam 111 includes infrared or near infrared laser light. As known to those skilled in the art, silicon is partially transparent to infrared or near infrared light. For instance, in one embodiment in which optical switch 101 is
utilized in telecommunications, optical beam 111 has an infrared wavelength of approximately 1.55 or 1.3 micrometers.
As will be discussed, optical beam 111 is switched by the array of trench capacitors 135 and 137 of optical switching device 134. A switched optical beam 127 is then directed from the array of trench capacitors 135 and 137 through semiconductor
substrate layer 103 to optical output port 151. In one embodiment, switched optical beam 127 is directed from optical output port 151 through an optical fiber or the like. It is appreciated that in other embodiments (not shown), optical beam 111 and
switched optical beam 127 may enter and/or exit semiconductor substrate layer 103 through back side 102 and/or front side 104 in accordance with the teachings of the present invention.
In one embodiment, optical switch 101 includes an optical confinement layer 157 disposed proximate to semiconductor substrate layer 103. Thus, semiconductor substrate layer 103 is disposed between optical confinement layer 157 and optical
confinement layer 105. In one embodiment, optical confinement layer 157 is an insulating layer. In particular, optical energy or light from optical beam 111 or switched optical beam 127 is reflected from the interfaces between semiconductor substrate
layer 103 and optical confinement layer 157 or optical confinement layer 105. For example, light from optical beam 111 will have an angle of incidence .theta. relative to the interface between semiconductor substrate layer 103 and optical confinement
layer 157 or optical confinement layer 105. For purposes of this disclosure, an incident angle .theta. is the angle that an optical beam makes with an imaginary line perpendicular to a surface at the point of incidence. In the embodiment depicted in
FIG. 1, optical beam 111 or switched optical beam 127 is deflected off the interface between semiconductor substrate layer 103 and optical confinement layer 157 or optical confinement layer 105 because of total internal reflection.
In one embodiment, optical confinement layer 157 and optical confinement layer 105 include silicon oxide or the like and have an index of refraction of approximately n.sub.oxide =1.5 and semiconductor substrate layer 103 includes silicon and has
an index of refraction of approximately n.sub.Si =3.5. In order to have total internal reflection of optical beam 111 or switched optical beam 127, the incident angle .theta. of optical beam 111 or switched optical beam 127 relative to the interface
between semiconductor substrate layer 103 and optical confinement layer 157 or optical confinement layer 105 satisfies the following relationship:
As a result of the total internal reflection, optical beam 111 is in one embodiment is confined to remain with semiconductor substrate layer 103 using optical confinement layer 157 and optical confinement layer 105 until switched optical beam 127
exits through optical output port 151.
In one embodiment, optical switch 101 is constructed from a silicon-on-insulator (SOI) wafer. For instance, during manufacture, a known SOI wafer is provided including a semiconductor substrate layer 159, optical confinement layer 157 and
semiconductor substrate layer 103. Trench capacitors 135 and 137 of optical switching device 134 are then formed in semiconductor substrate layer 103. In one embodiment, trench capacitors are fabricated to be approximately 1-2 .mu.m deep. It is
appreciated of course that in other embodiments, trench capacitors 135 and 137 may have different depths in accordance with the teachings of the present invention. Next, optical confinement layer 105 is formed with conductors 119 and 131 providing
accesses to trench capacitors 135 and 137. Afterwards, ball bonds 107 and package substrate 109 are added.
FIG. 2 is a top view illustration of one embodiment of optical confinement regions 261 and 263 included in an optical switch 201 that is biased such that an optical beam 211 is switched in accordance with the teachings of the present invention.
As illustrated, an array of trench capacitors 235, 236, 237 and 238 are disposed in a semiconductor substrate layer 203. Insulating regions 253, 254, 255 and 256 are disposed between the semiconductor substrate layer 203 and polysilicon of trench
capacitors 235, 236, 237 and 238, respectively. An optical path is disposed between optical input port 249 and optical output port 251. In one embodiment, optical fibers or the like are optically coupled to optical input port 249 and optical output
port 251.
In one embodiment, optical confinement regions 261 and 263 are disposed along the sides of optical path between optical input port 249 and optical output port 251. As shown in the embodiment depicted in FIG. 2, optical confinement regions 261
and 263 are disposed a distance D away from insulating regions 253, 254, 255 and 256. In one embodiment, D is a distance greater than or equal to zero. Accordingly, in another embodiment in which D is equal to zero, optical confinement regions 261 and
263 are adjacent to insulating regions 253, 254, 255 and 256. In one embodiment, the optical confinement regions 261 and 263 include insulative material such as for example oxide and semiconductor substrate layer 203 includes for example silicon. As a
result, optical beam 211 and switched optical beam 227 are confined to remain within the semiconductor substrate layer 203 until exiting through optical output port 251. In one embodiment, optical confinement layers, similar to for example optical
confinement layer 157 and optical confinement layer 105 of FIG. 1, are also disposed along the "top" and "bottom" of the optical path is disposed between optical input port 249 and optical output port 251. These optical confinement layers are not shown
in FIG. 2 for clarity.
In the depicted embodiment, trench capacitors 235, 236, 237 and 238 are biased in response to signal voltages such that the concentration of free charge carriers in charged regions 239, 240, 241 and 242 of the array of trench capacitors is
modulated. In one embodiment in which D is greater than zero, an optical beam 211 is directed through semiconductor substrate layer 203 such that a portion of optical beam 211 is directed to pass through the modulated charge regions 239, 240, 241 and
242 and a portion of optical beam 211 is not directed to pass through the modulated charge regions 239, 240, 241 and 242. As a result of the modulated charge concentration in charged regions 239, 240, 241 and 242, optical beam 211 is switched resulting
in switched optical beam 227 being directed from the array of trench capacitors through semiconductor substrate layer 203.
In one embodiment, semiconductor substrate layer 203 is doped to include free charge carriers. In one embodiment, semiconductor substrate layer 203 is n type doped silicon and the free charge carriers are electrons. In another embodiment,
semiconductor substrate layer 203 is p type doped silicon and the free charge carriers are holes. In one embodiment, the polysilicon of trench capacitors 235, 236, 237 and 238 is n type doped polysilicon and the free charge carriers are electrons. In
another embodiment, the polysilicon of trench capacitors 235, 236, 237 and 238 are p type doped polysilicon and the free charge carriers are holes.
In one embodiment, the free charge carriers attenuate optical beam 211 when passing through semiconductor substrate layer 203. In particular, the free charge carriers attenuate optical beam 211 by converting some of the energy of optical beam
211 into free charge carrier energy.
In another embodiment, the phase of the portion of optical beam 211 that passes through the charged regions 239, 240, 241 and 242 is modulated in response to the signal. In one embodiment, the phase of optical beam 211 passing through free
charge carriers in charged regions 239, 240, 241 and 242 is modulated due to the plasma optical effect. The plasma optical effect arises due to an interaction between the optical electric field vector and free charge carriers that may be present along
the propagation path of the optical beam 211. The electric field of the optical beam 211 polarizes the free charge carriers and this effectively perturbs the local dielectric constant of the medium. This in turn leads to a perturbation of the
propagation velocity of the optical wave and hence the refractive index for the light, since the refractive index is simply the ratio of the speed of the light in vacuum to that in the medium. The free charge carriers are accelerated by the field and
also lead to absorption of the optical field as optical energy is used up. Generally the refractive index perturbation is a complex number with the real part being that part which causes the velocity change and the imaginary part being related to the
free charge carrier absorption. The amount of phase shift .phi. is given by
with the optical wavelength .lambda. and the interaction length L. In the case of the plasma optical effect in silicon, the refractive index change .DELTA.n due to the electron (.DELTA.N.sub.e) and hole (.DELTA.N.sub.h) concentration change is
given by: ##EQU1##
where n.sub.0 is the nominal index of refraction for silicon, e is the electronic charge, c is the speed of light, .di-elect cons..sub.0 is the permittivity of free space, m.sub.e * and m.sub.h * are the electron and hole effective masses,
respectively, b.sub.e and b.sub.h are fitting parameters.
In one embodiment, the amount of phase shift .phi. of some portions of optical beam 211 passing through the free charge carriers of charged regions 239, 240, 241 and 242 is approximately .pi./2. In one embodiment, the phase of a portion of
optical beam 211 not passing though the free charge carriers of charged regions 239, 240, 241 and 242, i.e. passing through uncharged regions, is relatively unchanged. In one embodiment, a resulting interference occurs between the phase modulated
portions and non-phase modulated portions of optical beam 211 passing through the array of trench capacitors 235, 236, 237 and 238. In one embodiment in which D is equal to zero, there is no portion of optical beam 211 not passing though the free charge
carriers of charged regions 239, 240, 241 and 242 as optical confinement regions 261 and 263 confine optical beam 211 to pass through charged regions 239, 240, 241 and 242.
It is noted that optical switch 201 has been illustrated in FIG. 2 with four trench capacitors 235, 236, 237 and 238. It is appreciated that in other embodiments, optical switch 201 may include a greater or fewer number of trench capacitors in
accordance with the teachings of the present invention with the number of trench capacitors chosen to achieve the required phase shift. In particular, the interaction length L discussed in connection with Equation 2 above may be varied by increasing or
decreasing the total number of trench capacitors 235, 236, 237 and 238 in optical switching device 134 of optical switch 201.
FIG. 3 is a top view illustration of one embodiment of optical confinement regions 361 and 363 included in an optical switch 301 that is biased such that an optical beam 311 is switched in accordance with the teachings of the present invention.
As illustrated, one embodiment of optical switch 301 includes an optical switching device 334 having a trench capacitor 335 disposed in a semiconductor substrate layer 303. An insulating region 353 is disposed between the polysilicon of trench capacitor
335 and semiconductor substrate layer 303. In one embodiment, trench capacitor 335 is one of a plurality or array of trench capacitors disposed in semiconductor substrate layer 303. An optical path is disposed between optical input port 349 and optical
output port 351. In one embodiment, optical fibers or the like are optically coupled to optical input port 349 and optical output port 351.
In one embodiment, optical confinement regions 361 and 363 are disposed along the sides of optical path between optical input port 349 and optical output port 351. As shown in the embodiment depicted in FIG. 3, optical confinement regions 361
and 363 are disposed a distance D away from insulating region 353. In one embodiment, D is a distance greater than or equal to zero. In one embodiment, the optical confinement regions 361 and 363 include insulative material such as for example oxide
and semiconductor substrate layer 303 includes for example silicon. As a result, optical beam 311 and switched optical beam 327 are confined to remain within the semiconductor substrate layer 303 until exiting through optical output port 351. In one
embodiment, optical confinement layers, similar to for example optical confinement layer 157 and optical confinement layer 105 of FIG. 1, are also disposed along the "top" and "bottom" of the optical path is disposed between optical input port 349 and
optical output port 351. These optical confinement layers are not shown in FIG. 3 for clarity.
In the depicted embodiment, trench capacitor 335 is biased in response to a signal such that the concentration of free charge carriers in charged regions 339 is modulated. In one embodiment, an optical beam 311 is directed through semiconductor
substrate layer 303 such that a portion of optical beam 311 is directed to pass through the modulated charge regions 339 and a portion of optical beam 311 is not directed to pass through the modulated charge region 339. As a result of the modulated
charge concentration in charged region 339, optical beam 311 is switched resulting in switched optical beam 327 being directed from trench capacitor 335 through semiconductor substrate layer 303. In an embodiment in which D is equal to zero, there is no
portion of optical beam 311 not passing through modulated charge region 339.
In one embodiment, the phase of the portion of optical beam 311 that passes through the charged regions 339 is modulated in response to the signal due to the plasma optical effect discussed above. As can be observed from Equation 2 above, one
way to increase the phase shift .phi. in optical beam 311 is to increase the interaction length L of the charged region 339. In one embodiment, an increase interaction length L is provided by trench capacitor 335 by providing an increased dimension L,
as illustrated in FIG. 3.
FIG. 4 is a side view illustration of another embodiment of an optical switch 401 including | | |