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Method for the formation of a thin optical crystal layer overlying a low dielectric constant substrate
   
Document Number
US Patent 6436614
Issued Date
August 20, 2002
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Inventors
Zhou; Feng (Pleasanton, CA)
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Abstract
A method for the formation of a thin optical crystal layer (e.g., a thin LiNbO.sub.3 optical single crystal layer) overlying a low dielectric constant substrate (e.g., a low dielectric constant glass substrate). The method includes implanting ions (e.g., He.sup.+) through a surface of an optical crystal substrate. The implanting of the ions defines, in the optical crystal substrate, a thin ion-implanted optical crystal layer overlying a bulk optical crystal substrate. A low dielectric constant substrate is subsequently bonded to the surface, using either a direct or an indirect bonding technique, to form a bonded structure. The bonded structure is thermally annealed at a temperature in the range of 300.degree. C. to 600.degree. C. for 30 minutes to 300 minutes. Thereafter, the thin ion-implanted optical crystal layer and low dielectric constant substrate are separated from the bulk optical crystal substrate using mechanical force applied to the low dielectric constant substrate and/or the bulk optical crystal substrate in the direction of separation. As a result, a thin optical crystal layer overlying a low dielectric constant substrate is formed. The thin optical crystal layer has characteristics (e.g., an electro-optical coefficient, surface quality and homogeneity) that are equivalent to the optical crystal substrate, from which it originated, and is thus suitable for use in electro-optical devices. Furthermore, the low dielectric constant substrate enables the manufacturing of electro-optical devices with a reduced RF and optical wave velocity mismatch, a broad bandwidth and a low modulation or switching voltage.
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Number of Claims:
25
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Published
August 20, 2002
Application Number
09/884,616
Filed
June 19, 2001
US Classification
430/321   156/254 430/323
Int'l Classification
G02F   1/035   (20060101)   G02F   1/01   (20060101)  
Parent Case
CROSS-REFERENCES TO RELATED APPLICATIONS This application claims priority from co-pending U.S. Provisional Patent Application No. 60/242,401 filed Oct. 20, 2000 entitled A TECHNIQUE FOR FABRICATING HYBRID EO PHOTONIC INTEGRATED DEVICES AND CIRCUITS, which is hereby incorporated by reference, as if set forth in full in this document, for all purposes.
USPTO Field of Search
430/321   430/323   156/254  
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