An extrudable magnet composition includes composite particles including thermoplastic resin and magnetic material, and a surface additive selected from silicon dioxide particles and ferrite particles, wherein the surface additive is applied to a surface of the composite particles.
Thin, flexible composite materials, which are magnetic or magnetizable and processes for producing and using the materials. The composite material contains a laminate formed from a mixture of magnetic or magnetizable particles, binder particles (and optionally active particles), applied to and fused and/or coalesced with a first substrate. The composite preferably contains an additional second substrate fused to and/or coalesced with, the laminate on the side of the laminate opposite that of the first substrate.
Novel magnetorheological elastomer compositions are provided. The magnetorheological elastomers (MREs) may have aligned or randomly arranged magnetizable particles in a thermoset or thermoplastic matrix. The magnetizable particles may be coated to reduce corrosion and/or improve bonding between the particle and the matrix. The magnetizable particles may be flake-shaped. The MREs may have matrices selected from the group consisting of hydrogenated nitrile rubbers, butyl rubbers, ethylene-propylene copolymers and terpolymers, ethylene-acrylic copolymers, fluorinated elastomers, silphenylene-siloxanes, silarylene-siloxanes, poly(carborane-siloxane-acetylene)s and blends thereof. The MREs may also have matrices selected from the group consisting of styrene-butadiene block copolymers, copolyesters, polyamides, polyether block amides, polyolefin-elastomers other than polyalpha olefins, chlorinated polyethylenes, ionomers, chlorosulfonated polyethylenes, blends thereof, and blends of thermoplastic polyurethane with polyvinyl chloride (PVC), polyvinylindene fluoride (PVDF), polycarbonate, or acrylonitrile butadiene styrene (ABS).
A method of forming a magnetic assembly having at least one magnetic layer having dimensions of thickness, width and length, and at least one printable substrate layer having dimensions of thickness, width and length, including the steps of providing a molten magnetic composition including about 70 wt-% to about 95 wt-% of at least one magnetic material and about 5 wt-% to about 30 wt-% of at least one thermoplastic binder, forming the magnetic composition into a magnetic layer at an elevated temperature and directly applying the magnetic layer at an elevated temperature to a first surface of a printable substrate layer wherein. An adhesion promoting composition may be further provided between the magnetic layer and the printable substrate layer for improving adhesion between the magnetic layer and the printable substrate layer.
A process of making a magnetic assembly having at least one magnetic layer and at least one printable substrate layer including the steps of providing a magnetic composition comprising about 70 wt-% to about 95 wt-% of at least one magnetic material and about 5 wt-% to about 30 wt-% of at least one thermoplastic binder, forming the magnetic composition into a magnetic layer, and directly applying the magnetic composition at an elevated temperature in molten form to a printable substrate layer, and to the magnetic composition and any articles made therefrom.
