WikiPatents - Community Patent Review
Create Free Account  |  License or Sell Your Patent  |  WikiPatents Marketplace  |  WikiPatents Blog
Username:  Password:  
    
Advanced Search
Optical module    
United States Patent6480639   
Link to this pagehttp://www.wikipatents.com/6480639.html
Inventor(s)Hashimoto; Toshikazu (Tokyo, JP); Yamada; Yasufumi (Tokyo, JP); Yanagisawa; Masahiro (Tokyo, JP); Kato; Kuniharu (Tokyo, JP); Inoue; Yasuyuki (Tokyo, JP)
AbstractIn an optical module having a silicon substrate, a plurality of optical semiconductor devices and optical waveguides for performing transmission of optical signals by the semiconductor devices integrated on the silicon substrate, the silicon substrate is doped with an impurity to increase the number of carriers in the silicon substrate for suppressing optical crosstalk between the plurality of optical semiconductor devices, the optical waveguide is composed of a core part and a peripheral cladding layer of the core part, or optical fibers each coupled with each of the semiconductor devices, and an electrical resistivity of part or all of the silicon substrate is 0.1 .OMEGA.cm or less, or a lower part of an optical semiconductor light receiving device is made high in resistance, and a lower part of an optical semiconductor light emitting device is made low in resistance in which construction, each of the optical semiconductor devices is locally coated with a transparent resin, and all the parts protruding upward from the optical waveguide are coated with a light absorbent such as one or plural caps.



 Title Information Submit all comments and votes
 
Patent Text Patent PDF Print Page Summary File History
Plain text PDF images Print Summary File History
Inventor     Hashimoto; Toshikazu (Tokyo, JP); Yamada; Yasufumi (Tokyo, JP); Yanagisawa; Masahiro (Tokyo, JP); Kato; Kuniharu (Tokyo, JP); Inoue; Yasuyuki (Tokyo, JP)
Owner/Assignee     Nippon Telegraph and Telephone Corp. (JP)
Patent assignment
All assignments
Publication Date     November 12, 2002
Application Number     09/158,090
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     September 22, 1998
US Classification     385/14 257/544 257/550 372/50.1 385/49 385/88 385/89 385/92
Int'l Classification     G02B  006/12 G02B  006/36 H01L  029/00
Examiner     Sanghavi; Hemang
Assistant Examiner    
Attorney/Law Firm     Ostrolenk, Faber, Gerb & Soffen, LLP
Address
Parent Case     This applications based on patent application Ser. No. 261,181/1997 filed Sep. 26, 1997 in Japan and No. 54,998/1998 filed Mar. 6, 1998 in Japan, the content of which is incorporated hereinto by reference.
Priority Data     Sep 26, 1997[JP]9-261181 Mar 06, 1998[JP]10-054998
USPTO Field of Search     385/14 385/49 385/50 385/88 385/89 385/90 385/91 385/92 385/93 385/94 257/543 257/544 257/545 257/549 257/550 372/45 372/46 372/47 372/48 372/49 372/50
Patent Tags     optical module
   
Enter a comma (,) or semicolon (;) between multiple tag words/phrases.
Describe this patent:
 Amusing   
 Clever   
 Complex   
 Efficient   
 Historic   
 Important   
 Innovative   
 Interesting   
 Practical   
 Simple   
[no votes]
Patent WIKI

Share information and news about this patent, including information and news about the technology, inventors, company, ligation and licensing.

 References Submit all comments and votes
 
*references marked with an asterisk below are user-added references
 U.S. References
 
Add a new US reference:  
ReferenceRelevancyCommentsReferenceRelevancyComments
5900763
Rahim
327/292
May,1999

[0 after 0 votes]
4974041
Grinberg
257/347
Nov,1990

[0 after 0 votes]
4926545
Pimpinella
29/832
May,1990

[0 after 0 votes]
4210923
North
257/432
Jul,1980

[0 after 0 votes]
 Foreign References
 Other References
 Market Review Submit all comments and votes
   
Market Size
Estimate the gross annual revenues of the relevant market sector:
> $10B
$5B - $10B
$2B - $5B
$500M - $2B
$100M - $500M
$10M - $100M
$1M - $10M
$500K - $1M
$100K - $500K
< $100K
[No votes]
$0
 
$0   $2.5B   $5B   $7.5B   $10B
Market Share
Estimate the percentage of the relevant market sector this invention will capture:
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%
Reasonable Royalty
What percentage of gross sales should the inventor or assignee be paid?
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%
Public's "Guesstimation" of Royalty Value
Market SizeN/A[No votes]
xMarket ShareN/A[No votes]
xReasonable RoyaltyN/A[No votes]

N/A

License Availablity
If you are NOT the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
License Availablity
If you ARE the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
Competitive Advantage
Does this invention have a significant competitive advantage over similar technologies?
Yes

No



[No votes]
Most helpful competitive advantage comment
[No comments]

Commercial Alternatives
Are there viable commercial alternatives for this invention?
Yes

No



[No votes]
Most helpful commercial alternative comment
[No comments]

 Technical Review Submit all comments and votes
 Claims Submit all comments and votes
 


What is claimed is:

1. An optical module comprising:

a silicon substrate;

a plurality of optical semiconductor devices and optical waveguides for performing transmission of optical signals of said optical semiconductor devices, integrated on said silicon substrate, said optical semiconductor devices being deposited on said silicon substrate, at least one of said optical semiconductor devices being a light emitting device; and

said silicon substrate being doped with an impurity to increase the number of carriers in said silicon substrate, so that stray light components of output light from said light emitting device, which do not optically couple with an optical waveguide are inhibited from reaching a vicinity of other optical semiconductor device or coupling with other optical waveguide in a manner that suppresses optical crosstalk between said plurality of optical semiconductor devices.

2. The optical module as claimed in claim 1, wherein said optical waveguide comprises a core part for coupling said semiconductor optical devices with each other on said substrate and a peripheral cladding layer of said core part.

3. The optical module as claimed in claim 2, wherein an electrical resistivity of one part or all of said silicon substrate is 0.1 .OMEGA.cm or less.

4. An optical module comprising:

a silicon substrate;

a plurality of optical semiconductor devices and optical waveguides for performing transmission of optical signals of said optical semiconductor devices, integrated on said silicon substrate; and

said silicon substrate being doped with an impurity to increase the number of carriers in said silicon substrate, in a manner that suppresses optical crosstalk between said plurality of optical semiconductor devices; and

wherein a lower part of a light receiving device of said optical semiconductor is made high in resistance and a lower part of a light emitting device of said optical semiconductor is made low in resistance.

5. The optical module as claimed in claim 4, wherein an electrical resistivity of a lower part of said optical semiconductor light emitting device is within a range from 0.005 to 0.01 .OMEGA.cm.

6. The optical module as claimed in claim 1, wherein said optical waveguides are optical fibers coupled with said semiconductor devices.

7. The optical module as claimed in claim 6, wherein an electrical resistivity of one part or all of said silicon substrate is 0.1 .OMEGA.cm or less.

8. An optical module comprising:

a silicon substrate;

a plurality of optical semiconductor devices and optical waveguides for performing transmission of optical signals of said optical semiconductor devices, integrated on said silicon substrate;

said silicon substrate being doped with an impurity to increase the number of carriers in said silicon substrate, in a manner that suppresses optical crosstalk between said plurality of optical semiconductor devices;

wherein said optical waveguides are optical fibers coupled with said semiconductor devices; and

wherein a lower part of said optical semiconductor light receiving device is made high in resistance and a lower part of said optical semiconductor light emitting device is made low in resistance.

9. The optical module as claimed in claim 8, wherein an electrical resistivity of a lower part of said optical semiconductor light receiving device is within a range from 0.005 to 0.01 .OMEGA.cm.

10. The optical module as claimed in claim 3, wherein a plurality of grooves are formed on the back surface of said silicon substrate.

11. The optical module as claimed in claim 3, wherein fine irregularities are formed on the surface of said silicon substrate.

12. The optical module as claimed in claim 3, wherein a light absorbent layer is formed on the surface of said silicon substrate.

13. The optical module as claimed in claim 3, wherein a light blocking layer is formed on a part of the surface of optical semiconductor devices other than an optical coupling part of said optical waveguide with said plurality of optical devices.

14. The optical module as claimed in claim 2, wherein said optical waveguide is an embedded type optical waveguide of a shape in which said core part is embedded with said cladding layer, and a rear side wall of a recess formed in said cladding layer is formed not to be perpendicular to an optical axis of said semiconductor device.

15. The optical module as claimed in claim 1, wherein said cladding layer other than the vicinity of said core part is removed to form a further light blocking area in front or rear of said recess in such a manner that said optical waveguide is not divided.

16. The optical module as claimed in claim 2, wherein said optical waveguide is an embedded type optical waveguide of a shape in which said core part is embedded with said cladding layer, and said recess formed in said cladding layer is covered with a transparent resin.

17. The optical module as claimed in claim 2, wherein said optical waveguide is an embedded type optical waveguide of a shape in which said core part is embedded with said cladding layer, a light blocking area formed at the rear of said recess formed in said cladding layer is filled with a black light blocking substance, and a side wall thereof is set obliquely.

18. The optical module as claimed in claim 2, wherein said optical waveguide is an embedded type optical waveguide of a shape in which said core part is embedded with said cladding layer, having a plurality of recesses formed in said cladding layer, of which between those as least disposed side by side in a longitudinal direction of said optical waveguide, a light blocking area is formed by removing said cladding layer other than the vicinity of said core of said optical waveguide in such a manner that said optical guide is not divided.

19. The optical module as claimed in claim 18, wherein a rear side wall of said recess is formed not to be perpendicular to the optical axis of said semiconductor optical device.

20. The optical module as claimed in claim 18, wherein a side wall of said light blocking area is formed not to cross at right angles with the optical axis of said semiconductor optical device.

21. The optical module as claimed in claim 2, wherein each periphery of said optical semiconductor devices is locally covered with a transparent resin, and the entire surface of said silicon substrate is coated with a light absorbent.

22. The optical module as claimed in claim 2, wherein said optical module has a filter inserted in a groove formed in said optical waveguide, each of said optical semiconductor devices is locally covered with a transparent resin, and all of parts protruding upward from said optical waveguide are covered with a light absorbent.

23. The optical module as claimed in claim 2, wherein said optical module further includes a filter inserted in a groove formed in said optical waveguide, each of said optical semiconductor devices is locally coated with a transparent resin, and each of them is covered with a cap as an opaque body.

24. The optical module as claimed in claim 2, wherein said optical transmitter and receiver module further includes a filter inserted in a groove formed in said optical waveguide, each of said optical semiconductor devices is locally coated with a transparent resin, and the entire parts protruding upward from said optical waveguide are all covered with a single cap as an opaque body.
 Description Submit all comments and votes
 


BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an optical module comprising an optical waveguide and a plurality of semiconductor devices integrated on a substrate, more specifically to an optical module which is able to reduce optical noise caused by reflections of leakage lights (or stray lights) in various paths within such a module, thereby reducing crosstalk between semiconductor devices.

2. Description of the Prior Art

Recently, towards construction of an optical subscriber system, necessity for development of low-cost optical modules has been widely recognized. Especially, cost effectivity is important for WDM optical transmitter and receiver modules for multiplexing and demultiplexing 1.3 .mu.m /1.55 .mu.m optical signals and performing bidirectional transmission and reception at 1.3 .mu.m.

With the aim of cost reduction of optical modules, as described in the document (I) below, development is conducted for a hybrid integrated type optical module in which a laser diode (hereinafter in some cases referred simply to as LD), a photodiode (hereinafter in some cases referred to as PD) and the like are disposed directly on a silica optical waveguide substrate. (I) Yamada et al., Preprint of Proceedings for 1996 Spring Conference of the Society of Electronic Communications

FIGS. 27A and 27B are diagrams showing the structure of a prior art optical module, including a perspective view and a sectional diagram showing an important part of the structure of optical waveguide. The optical module shown in FIG. 27A is the one which is described in the above document (I) and has been developed by the inventors.

In the optical module shown in FIG. 27A, a silica optical waveguide 2 is formed on a silicon (hereinafter abbreviated to as Si) substrate 1 provided with irregularities as a substrate, which is referred to a platform. On a Si recess 1a of the platform, an embedded type silica optical waveguide 2 is formed in such a configuration that a core 2a is embedded with a cladding layer 2b of a sufficient thickness. Using the optical waveguide 2, a wavelength multiplexing/demultiplexing circuit (WDM circuit) 101 for multiplexing and demultiplexing 1.3 .mu.m/1.55 .mu.m and a Y-split circuit 102 for 1.3 .mu.m light are formed.

As the wavelength multiplexing/demultiplexing circuit (WDM circuit) 101, a wave multiplexing/demultiplexing function is achieved by a wavelength selection filter 10 inserted in a groove formed in the optical waveguide. Further, on a Si protrusion 1b provided in the vicinity of the end portions of two input/output waveguides of the Y-split circuit 102, a recessed optical device mounting portion 15 is provided which is formed by recessing the optical waveguide substrate 2, and on the thus formed recessed optical device mounting portion 15, a semiconductor chip of LD 30, a semiconductor chip for monitoring PD 32 and a semiconductor chip of a receiver PD 31 are directly mounted.

With this construction, the number of parts constituting the optical module can be substantially reduced. In FIG. 27A, reference numeral 4 indicates an optical fiber connection part, whereas 4a and 4b are optical fibers.

In this optical module, as shown in FIG. 27B, an embedded type optical waveguide 2 is used in which the core 2a is embedded with the cladding layer 2b of a sufficient thickness. Therefore, of the output lights from the LD 30, the components which are not coupled to an optical transmission mode of the optical waveguide 2 are transmitted as leakage lights in the cladding layer 2b, which leak into the optical fiber 4b causing a noise of 1.55 .mu.m port, so that a countermeasure thereto has been required. That is, it has been required to reduce crosstalk lights generated by leakage of 1.3 .mu.m output lights from LD 30 into the optical fiber 4b of 1.55 .mu.m output lights.

As a countermeasure thereto, it is effective to provide a light blocking area which is formed by removing an unnecessary part of the cladding layer 2b while remaining the vicinity of the core 2a (Terui et al., "Optical Waveguide Circuit"; Japanese Patent Application Laid-open No. No. 9-5548).

FIG. 28 is a plane diagram showing the structure of an example of an optical module provided with such a light blocking area, wherein the light blocking area 20 is formed by removing an unnecessary area of the cladding layer 2b (which may be referred to just as "cladding" or "cladding part") in front of the recessed optical device mounting portion 15, except the nearby area of the core 2a. With this construction, leakage lights from LD 30 can be prevented from reaching the optical fiber 4b for 1.55 .mu.m output lights. Since the present invention is not directed to a wavelength multiplexing/demultiplexing circuit itself, detailed description thereof is omitted.

The optical module shown in FIG. 28 is provided with a semiconductor chip LD 30 and a semiconductor chip for receiver PD 31 on the same substrate, however, since in an ordinary operation method, the LD 30 and the receiver PD 31 will never be driven simultaneously, turning round of the lights from the LD 30 to the receiver PD 31 is not a problem.

However, when the LD 30 and the receiver PD 31 are to be driven simultaneously, an important problem occurs in the optical module using the embedded type optical waveguide 2. Specifically, because the LD 30 and the receiver PD 31 are disposed in the vicinity of each other on the substrate, the lights outputted from the LD 30 leak into the receiver PD 31, which becomes a noise to the received optical signal. In the ordinary method of use, the LD 30 itself outputs lights of an intensity of +10 to +20 dBm. On the other hand, the receiver PD 31 is required to receive a weak optical signal of less than -30 dBm. Therefore, when receiving such a weak optical signal, the presence of leakage light from the LD 30 has been a critical problem.

From the past, the light leakage path from the LD 30 to the receiver PD 31, as shown by the broken (First Path) line in FIG. 29, of forward and backward output lights from the LD 30, is considered to be mainly a radiation component which is not coupled to the optical transmission mode of the optical waveguide 2 and inputted directly to the receiver PD 31, and the leakage light component has been expected to be prevented, as shown in FIG. 28, by improving the relative positions of the LD 30 and the receiver PD 31 so that the receiver PD 31 is not positioned within the radiation angle of the output lights from the LD 30, thereby preventing the radiation component from the LD 30 from being applied directly to the receiver PD 31.

In addition to the above, the inventors have found that there exist second and third leakage light generation paths as shown by the dotted lines in FIG. 29.

A second leakage light generation position is reflection from a backside wall of the recessed optical device mounting portion 15. That is, some of the backward output lights from the LD 30 are reflected by a backside wall 150 of the recessed optical device mounting portion 15 and an optical waveguide substrate end portion 151, and are incident to the receiver PD 32.

A third leakage light generation path is caused by the light blocking area 20 itself. That is, the output lights from the LD 30 are reflected by a side wall 201 at a side closer to the LD 30 of the light blocking area 20, and incident thereafter to the receiver PD 31. This path can seemingly be prevented by filling the light blocking area 20 with a light absorber, however, in practice, even if it is filled with a light absorber, the third path is inevitably generated so far as there is a refractive index difference between the optical waveguide cladding layer 2b and the absorber.

As described above, the second and third leakage light generation paths are formed by reflection of leakage lights at a refractive index discontinuity portion, and the basic cause thereof is common.

Leakage lights due to the second and third paths become those transmitted to optical devices other than the light emitting devices to generate a noise and, at the same time, are incident again as the leakage lights to the light emitting device itself. As a result, there is a problem in that when the return lights are strong in intensity, it causes a return light noise of the light emitting device itself.

Yet further, in effect, apart from the above described leakage light paths, there is another path in which the leakage lights from these light emitting devices are reflected by a bottom surface or side wall of the optical waveguide substrate itself to enter the light receiving device.

FIGS. 30A and 30B schematically show the state. In this module, the core part 2a and the cladding part 2b of the optical waveguide are formed on a silica glass substrate 10, and the light emitting device 30 and the light receiving device 31 are provided to couple with the core part 2a. However, with such a simple construction, as shown by the arrows in FIG. 30B, stray lights easily reach the light receiving device 31. As a measure for such a problem, heretofore a method to block lights transmitting the above described cladding part, a method of using a wavelength selective filter or the like has been considered.

A construction example shown in FIGS. 31A and 31B is a simplified construction which is applied with a method to block lights transmitting the cladding part (e.g., above-described Japanese Patent Application Laid-open No. 9-5548 "Optical Waveguide Circuit"). In this example, as shown in FIG. 31A, a light blocking groove 20 is formed on the surface of the cladding part 2b so that the transmission of stray lights is suppressed by reflection or scattering by the side surface of the groove 20. In this case, the optical module is constructed to be provided with the light emitting device 30 and the light receiving device 31 so that it is connected to an external device by the same output port through the Y-split optical waveguide 2a.

In general, in such a module, stray lights from the light emitting device 30 not coupled with the optical waveguide 2 enters the light emitting device 31 resulting in the generation of a noise. Geometrical optical paths of stray lights are, for example, as shown by the arrows in FIG. 31B. A greater part of the stray lights are reflected or scattered on the side surface of the groove 20, and the amount of stray lights entering the light emitting device 31 is reduced. As to formation of such a groove, when a silica glass optical waveguide is used as an optical waveguide, since fine processing of silica glass by machining is generally difficult, formation of the groove is performed by a physicochemical method such as plasma etching or the like, different from machining. For this reason, it is very difficult to form a groove of large depth, and a shallow groove is formed on the surface of the substrate. Therefore, stray lights transmitting below the substrate are difficult to be blocked by this groove, and the stray lights of this part reach the light receiving device 31 while repeating reflections.

Furthermore, a construction example shown in FIGS. 32A to 32C is the one that is applied with a method of using a wavelength selective filter (e.g., Inoue et al., Japanese Patent Application No. 9-151825 "Bidirectional WDM Optical Transmission and Reception Module"). In this example, the optical module is constructed such that receive light and transmit light have wavelengths .lambda.in and .lambda.out differing from each other, these both light waves are respectively transmitted or reflected by the wavelength selective filter 10 and connected through the same port to an external device (FIGS. 32A, 32B). Since the wavelength selective filter 10 has a wavelength selectivity, it can also reflect stray lights from the light emitting device 30 as shown by an arrow in the sectional diagram FIG. 32C.

However, in this method, the wavelength selective filter 10 is inserted in a very narrow groove 12, and, for an insertion of the filter deep into the substrate, it is required to form a groove of a very high aspect ratio, which involves a technical difficulty. Therefore, since a groove is formed with an appropriate depth, this method is not effective to the stray lights transmitting below the substrate as with the above-described example. Moreover, this method cannot be applied to an optical module using the same wavelength.

Still further, it has been found through studies conducted thereafter, noises are generated due to further leakage light paths apart from the reflection by the light blocking groove formed by removing the optical waveguide cladding or at recesses for optical device mounting or the like, and from the stray lights transmitting below the substrate.

For example, in the module of the structure of FIGS. 32A to 32C, another path has been found where a strong scattering of light is generated at the part of the wavelength selective filter 10, and, after repeating multiple scattering, lights reach the light receiving device 31 through a space above the substrate. This path is generated when a structure largely protruding from the substrate is formed as shown in the figures, and had not been recognized as a problem in the past.

That is, in the above structure, considering the fact that optical devices generally having a thickness of about 100 to 200 .mu.m protrude greater than the cladding of optical waveguide generally having a thickness of several tens of .mu.m, leakage lights transmitting through a space over the optical waveguide is investigated, and, as a result, it has been found that the leakage lights have a large influence on the generation of crosstalks.

A first object of the present invention, in order to solve the above-described prior art technical problems in an optical module in which an optical waveguide and optical semiconductor devices are integrated on a substrate, is to provide a technology as a first aspect thereof, which can prevent reflection of the basically horizontal movement of the stray lights from a light emitting device at a refractive index discontinuity part, which reflection is incident thereafter to semiconductor devices.

A second object of the present invention, in order to solve problems with such a prior art optical module, as a second aspect thereof, is to provide a construction for effectively suppressing optical noises due to the lights leaking below the substrate and reflected by the bottom surface or side wall, resulting in a degradation of signals.

A further object of the present invention, in order to solve the problems of leakage lights scattered on the substrate or in the vicinity of the filter and transmitting a space above the substrate, as a third aspect thereof, is to provide a structure of optical module which can efficiently suppress the leakage lights to reduce crosstalk.

SUMMARY OF THE INVENTION

An optical module according to the present invention has a silicon substrate, a plurality of optical semiconductor devices integrated on the silicon substrate, and an optical waveguide for performing transmission of optical signals by the optical semiconductor devices, wherein the silicon substrate contains an impurity (dopant) for increasing the number of carriers in the silicon substrate thereby suppressing optical crosstalk between the plurality of optical semiconductor devices.

Further, in particular, to achieve the first object, the optical waveguide comprises a core part for coupling the semiconductor devices with each other on the substrate and a peripheral cladding layer of the core part, or in a construction where each optical fiber is coupled to each semiconductor device, an electrical resistivity of some part or all of the silicon substrate is 0.1 .OMEGA.cm or less, or a lower part of a light receiving device of the optical semiconductor is made high in resistance and a lower part of a light emitting device of the optical semiconductor is made low in resistance.

To achieve the second object of the present invention, the optical waveguide is an embedded type optical waveguide in which the core part is embedded with the cladding layer, a backside wall of a recess formed in the cladding layer is formed not to be perpendicular to the optical axis of the semiconductor device, and the cladding layer other than the vicinity of the core part is removed to form a further light blocking area in front or rear of the recess in such a manner that the optical waveguide is not divided, wherein the light blocking area formed at the rear of the recess is filled with a black light blocking substance, and the side wall thereof is set obliquely.

Still further, a plurality of recesses are provided, of which between at least those disposed side by side in a longitudinal direction of the optical waveguide, a light blocking area is also formed by removing the cladding layer other than the vicinity of the core of the optical waveguide in such a manner that the optical guide is not divided, the rear side wall is set not to be perpendicular to the optical axis of the semiconductor optical device, or the side wall of the light blocking area is formed not to cross at right angles with the optical axis of the semiconductor optical device.

To attain the third object of the present invention, the optical module has a further filter inserted in a groove formed in the optical waveguide, each of the optical semiconductor devices is locally covered with a transparent resin, the parts protruding upward from the optical waveguide are all coated with a light absorber, and, in this case, either each of them is covered with separate caps or all of them are covered with a single cap.

According to the first aspect of the present invention, in an optical module, all of the leakage light generation paths including generation of leakage lights in the horizontal direction from the light emitting device caused by the presence of a refractive index discontinuity in the optical waveguide can be eliminated, thereby reducing crosstalk optical noises generated due to the leakage lights.

Further, according to the same aspect of the present invention, leakage lights from the light emitting device incident to other optical devices on the same optical waveguide substrate and generate noises can be prevented, and generation of return light noises in the light emitting device can also be prevented.

Still further, according to the second aspect of the present invention, in an optical module in which an optical waveguide and optical semiconductor devices are integrated on a substrate, optical noises due to leakage lights below the substrate degrading the signals can be efficiently suppressed to obtain a high light reception sensitivity, thereby providing an optical module construction of improved functions.

Yet further, according to the third aspect of the present invention, stray lights transmitting above the optical integrated substrate, which have not been taken into consideration in the past, can be efficiently suppressed, thereby enabling an optical module with minimized optical crosstalks. In particular, it is apparent that when the light emitting device and the light receiving device are included in the optical module, the present invention provides an optical module construction which is very effective in achieving an optical module with superior reception characteristics.

The above and other objects, effects, features and advantages of the present invention will become more apparent from the following description of embodiments thereof taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A and 1B are schematic diagrams showing the structure of the optical module according to an embodiment 1 of the present invention;

FIG. 2 is a plane diagram showing the construction of an optical module fabricated according to a prior art for comparing with the optical module of embodiment 1 of the present invention;

FIGS. 3A to 3E are diagrams showing an example of fabrication method of the optical module of embodiment 1 of the present invention;

FIG. 4 is a plane diagram showing the structure of the optical module according to an embodiment 2 of the present invention;

FIG. 5 is a plane diagram showing the construction of an optical module fabricated according to a prior art for comparing with the optical module of embodiment 2 of the present invention;

FIG. 6 is a plane diagram showing the structure of the optical module according to an embodiment 3 of the present invention;

FIGS. 7A and 7B are diagrams showing the construction of the optical module of an embodiment 4 of the present invention;

FIG. 8 is a plane diagram showing the structure of the optical module according to an embodiment 5 of the present invention;

FIG. 9 is a plane diagram showing the structure of the optical module according to an embodiment 6 of the present invention;

FIG. 10 is a plane diagram showing the structure of the optical module according to an embodiment 7 of the present invention;

FIG. 11 is a plane diagram showing the structure of the optical module according to an embodiment 8 of the present invention;

FIGS. 12A and 12B are diagrams showing the construction of the optical module of an embodiment 9 of the present invention;

FIGS. 13A and 13B are diagrams showing the construction of the optical module of an embodiment 10 of the present invention;

FIGS. 14A and 14B are diagrams showing the construction of the optical module of an embodiment 11 of the present invention;

FIG. 15 is a diagram showing changes in propagation loss at 1.3 to 1.5 .mu.m wavelength region against electrical resistivity;

FIGS. 16A and 16B illustrate a modified example of the embodiment of FIGS. 14A and 14B, showing an embodiment 12;

FIG. 17 is a further modified example of the embodiment of FIGS. 14A and 14B, showing an embodiment 13;

FIG. 18 is a still further modified example of the embodiment of FIGS. 14A and 14B;

FIG. 19 is a yet further modified example of the embodiment of FIGS. 14A and 14B, showing an embodiment 14;

FIG. 20 is a diagram showing the construction of the optical module according to an embodiment 15 of the present invention;

FIG. 21 is a perspective view showing an embodiment 16 of the present invention in the construction of FIG. 12A, the entire device being covered with a light absorbent resin;

FIG. 22 is an exploded view showing parts of inside construction of FIG. 21;

FIG. 23 shows a configuration of the optical module before providing the structure for suppressing leakage lights, wherein an optical waveguide such as an optical fiber is omitted for simplicity;

FIG. 24 is a diagram showing an embodiment 17 in which a light absorbent resin is coated including a filter;

FIG. 25 is a diagram showing an embodiment 18 provided with caps as a light blocking body on respective optical devices and filter;

FIG. 26 is a diagram showing an embodiment 19 in which the entire construction is covered with a single cap, rather than using discrete caps shown in FIG. 25;

FIGS. 27A and 27B are diagrams showing the construction of a prior art optical module;

FIG. 28 is a plane diagram showing the construction of an example of prior art optical module provided with a light blocking area;

FIG. 29 is a plane diagram for explaining a leakage light generation circuit in a prior art optical module;

FIGS. 30A and 30B are diagrams for explaining the state of leakage lights entering the light receiving device in the optical module;

FIGS. 31A and 31B are diagrams for explaining a method for blocking lights transmitting through a cladding part;

FIGS. 32A to 32C are diagrams for explaining a method using a wavelength selective filter.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

In the following, embodiments according to the first aspect of the present invention will be described in detail with reference to the drawings.

In all of the drawings for describing the embodiments, those having similar functions have similar reference numerals, and detailed description thereof is omitted.

Embodiment 1

FIGS. 1A and 1B are diagrams showing the construction of the optical module according to an embodiment 1 of the present invention, in which FIG. 1A is a perspective view and FIG. 1B is a plane view.

The optical module of the present embodiment is composed of an embedded type silica optical waveguide 2 comprising a cladding layer 2b and a core 2a formed on a silicon (Si) substrate 1, a semiconductor chip of LD 30 disposed on the Si substrate 1, a semiconductor chip of a monitor-receiver PD (which may be referred to simply as monitor PD) 32 and a semiconductor chip of a receiver PD 31. The optical waveguide 2 is formed of two straight waveguides, and connected to ends of which are two optical fibers (4a, 4b) with an optical fiber connection part 4.

Here, the optical waveguide 2 is an embedded type optical waveguide 2 in which the core 2a is embedded with the cladding layer 2b having a sufficient thickness, and the "cladding layer of a sufficient thickness" means that the cladding layer is set thicker than a depth for the lights transmitting through the core 2a to come out to the cladding layer 2b, which normally requires a thickness equal to or greater than the core size.

The three semiconductor devices (30, 31 and 32) are all disposed on a recessed optical device mounting portion 15 formed by removing the optical waveguide 2 (core 2a and cladding layer 2b) into a recessed form. To prevent output lights from the LD 30 from leaking directly to the receiver PD 31, the receiver PD 31 is disposed in such a manner that it is not positioned within the radiation angle of the backward output lights from the LD 30.

A characteristic feature of the present embodiment is that the rear side wall 150 of the recessed optical device mounting portion 15 is disposed obliquely. In the present embodiment, the rear side wall has an angle of about 80 degrees with respect to a perpendicular line of the optical axis of the backward output light from the LD 30 (about 10 degrees to a perpendicular line of the optical axis of backward output light from the LD 30). As a result, the backward output light from the LD 30, after being reflected by the rear side wall 150 of the recessed optical device mounting portion 15, can be prevented from leaking into the receiver PD 31. In the optical module of the present embodiment, crosstalk light from the LD 30 to the receiver PD 31 was about -30 dB.

For comparison, an optical module according to the prior art as shown in FIG. 2 was fabricated and the crosstalk light therein was measured. In this comparative example, the LD 30 and the receiver PD 31 are disposed on the same recessed optical device mounting portion 15, and the rear side wall 150 of the recessed optical device mounting portion 15 is almost perpendicular to the optical axis. In the module according to the prior art, since some of the backward output lights from the LD 30 leak into the receiver PD 31 due to the reflection from the rear side wall 150 of the recessed optical device mounting portion 15, crosstalk light from the LD 30 to the receiver PD 31 was about -25 to -27 dB. From the above comparison, the effect of the optical circuit construction of the present embodiment is apparent.

Next, an example of fabrication method of the optical module of the present embodiment will be briefly described with reference to FIGS. 3A to 3E. First, the flat Si substrate 1 is patterned to etch an area other than a Si terrace (protruded portion) 50 to a depth of about 30 .mu.m where the semiconductor chip of LD 30, the semiconductor chip of monitor receiver PD 32 and the semiconductor chip of receiver PD 31 are to be mounted. On the etched portion, a glass layer to be a lower cladding layer 51 is formed by a flame deposition method (FIG. 3A). After that, flat polishing is performed until the surface of the Si terrace 50 is exposed (FIG. 3B). This surface becomes a level reference surface for the optical waveguide when the semiconductor chip of LD 30, the semiconductor chip of monitor PD 32 and the semiconductor chip of receiver PD 31 are packaged.

Subsequently, a height adjusting cladding layer (second lower cladding layer) 52 to be a height adjusting layer is formed. Next, a core layer 53 is deposited to a thickness of about 7 .mu.m (FIG. 3C). After the core layer is etched into an optical waveguide pattern, an upper cladding layer 54 is deposited (FIG. 3D). Here, deposition of all of the cladding layers and the core layer is achieved by using the flame deposition method. Thereafter, only the Si terrace 50 is etched until the Si terrace is again exposed. Finally, electrode wirings for the LD 30, the monitor receiver PD 32 and the receiver PD 31 are deposited, together with a mounting solder 55 (FIG. 3E).

Embodiment 2

FIG. 4 is a plane view showing a construction of the optical module according to an embodiment 2 of the present invention. In the present embodiment, the structure in the vicinity of the recessed optical device mounting portion 15 is same as embodiment 1. However, the module of the present embodiment differs from the embodiment 1 in that a light blocking area 20 is provided in front of the recessed optical device mounting portion 15.

The light blocking area 20 is provided to prevent forward output lights from the LD 30 from leaking into the optical fiber 4b. A characteristic feature of the present embodiment resides in that a side wall 201 at the LD 30 side of the light blocking area 20 is slanted by an angle of about 70 degrees relative to the optical axis of the forward output lights of the LD 30. As a result, the path of leakage lights caused by the forward output lights from the LD 30 reflected by the side wall 201 of the light blocking area 20 and leaking into the receiver PD 31 could be cut out. In the thus fabricated optical module of the present embodiment, crosstalk light from the LD 30 to the receiver PD 31 was less than -30 dB.

For comparison, an optical module according to the prior art as shown in FIG. 5 was fabricated and measured for crosstalk light. In this comparative example, the rear side wall 150 of the recessed optical device mounting portion 15 and the side wall 201 of the light blocking area 20 are both disposed almost perpendicular to the optical axis of the LD 30. As a result, in the module according to the prior art, crosstalk light from the LD 30 to the receiver PD 31 is decreased to about -20 to -24 dB, thus an effect of crosstalk light degradation due to the reflected lights is apparent. From the above comparison, the effect of the optical circuit construction of the present embodiment is apparent.

Embodiment 3

FIG. 6 is a plane diagram showing the construction of an optical module according to an embodiment 3 of the present invention. The basic structure of the present embodiment is same as the above embodiment 1. However, the optical module of the present embodiment differs from the above embodiment 1 in the points that (1) the recessed optical device mounting portion 15 is filled with a transparent resin 5 for potting sealing, (2) the rear side wall 150 of the recessed optical device mounting portion 15 is set nearly perpendicular to the optical axis of rear output light from the LD 30, (3) further, as a most characteristic structure, a light blocking area 21 is provided at the rear side of the recessed optical device mounting portion 15 which is filled with a black light absorbent substance, and its side wall 211 is set obliquely.

In the present embodiment, the reason why the rear side wall 150 of the recessed optical device mounting portion 15 is not disposed obliquely is that since the recessed optical device mounting portion 15 is filled with the transparent resin 5, reflection due to refractive index discontinuity at the side wall becomes negligibly small. However, in this case, reflection at an end of the optical waveguide is a problem, and the reflection therefrom generates a leakage light path. To prevent this, the light blocking area 21 is disposed at the rear of the recessed optical device mounting portion 15. As a result, as the crosstalk light from the LD 30 to the receiver PD 31, a value of about -30 to -33 dB was obtained.

Embodiment 4

FIGS. 7A and 7B are diagrams showing the construction of an optical module according to an embodiment 4 of the present invention, in which FIG. 7A is a perspective diagram and FIG. 7B is a plane diagram. The optical module of the present embodiment comprises an embedded type silica optical waveguide 2 including a cladding layer 2b and a core 2a formed on a Si substrate 1, and a semiconductor chip of LD 30, a semiconductor chip of monitor receiver PD 32 and a semiconductor chip of receiver PD 31, which are disposed on the Si substrate 1.

The optical waveguide 2 is formed of two straight waveguides, an end of which is connected with optical fibers 4a and 4b. The LD 30 and monitor receiver PD 32 are disposed on the recessed optical device mounting portion 15 formed by recessing the optical waveguide 2 (cladding layer 2b), and the receiver PD 31 is disposed on a recessed optical mounting portion 16 formed by recessing the optical waveguide 2 (cladding layer 2b). Further, a light blocking area 20 formed by removing the cladding layer 2b other than the vicinity of the core 2a is provided between the recessed optical device mounting portion 15 and the recessed optical device mounting portion 16.

The light blocking area 20 may be filled with an absorbent material in the inside, or an opaque metal film or the like may be formed on the side wall of the light blocking area 20. In the present embodiment, a gold thin film was formed on the light blocking area 20 side wall.

A characteristic of the present embodiment is that the LD 30 and the receiver PD 31 are disposed respectively on the different recessed optical device mounting portions (15, 16), the light blocking area 20 is provided in between, and of the side walls, the side wall 201 closer to the output end of the LD 30 is disposed obliquely to have an angle of 70 degrees with respect to the optical axis of the forward output lights of the LD 30. In addition, the rear side wall 150 of the recessed optical device mounting portion 15 for mounting the LD 30 is disposed oblique