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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention pertains, in general, to dielectric compositions, and
in particular, to a dielectric composition having increased homogeneity
and insulation resistance, comprising a main ingredient and a
supplementary ingredient calcined while controlling their particle size in
combination with a separately added sintering aid; a method of preparing
the same and a multi-layer ceramic capacitor using the same.
2. Description of the Prior Art
Generally, as high dielectric constant materials showing Y5V temperature
property, use has been made of a mixture of (Ba.sub.1-x Ca.sub.x).sub.m
(Ti.sub.1-y Zr.sub.y)O.sub.3+m prepared by synthesizing BaCO.sub.3,
CaCO.sub.3, TiO.sub.2 and ZrO.sub.2 as a principal ingredient through
solid phase reaction, and various additives as a supplementary ingredient
for improving electrical properties.
In this regard, the main ingredient powder composed of barium titanate
(BaTiO.sub.3), barium zirconate (BaZrO.sub.3), calcium titanate
(CaTiO.sub.3) and calcium zirconate (CaZrO.sub.3) sintered together with
various auxiliary ingredient powders is used as a dielectric layer in a
multi-layer ceramic capacitor with an internal Ni electrode meeting Y5V
property. As for additives, used are manganese oxides, acting as an
acceptor for providing resistance to reduction by oxygen vacancy formed
previously within a master material, at least one selected from among
compounds of rare-earth elements, such as Y.sub.2 O.sub.3, Ho.sub.2
O.sub.3, Er.sub.2 O.sub.3, Dy.sub.2 O.sub.3 and V.sub.2 O.sub.5, acting as
a donor for supplementing electric charges used for facilitated
deterioration of insulation resistance by thusly formed oxygen vacancy,
and a sintering aid of a glass component.
The main ingredient (Ba.sub.1-x Ca.sub.x).sub.m (Ti.sub.1-y
Zr.sub.y)O.sub.3+m powder, which is prepared by solid phase synthesis, can
be regulated in its particle size by controlling temperature and reaction
time of a thermal treatment, and thus is advantageous in light of
relatively simple preparation process and low preparation cost.
However, since a certain additive is simply added to (Ba.sub.1-x
Ca.sub.x).sub.m (Ti.sub.1-y Zr.sub.y)O.sub.3+m in a batch process,
homogeneity of the mixture comprising the main ingredient and the
supplementary ingredient is reduced, and thus a microstructure of the
dielectric composition becomes nonhomogeneous.
When (Ba.sub.1-x Ca.sub.x).sub.m (Ti.sub.1-y Zr.sub.y)O.sub.3+m is not
uniformly mixed with the additive and is locally segregated, such
segregation adversely affects particle growth and thus a nonhomogeneous
microstructure distribution is obtained.
Such nonhomogeneity causes variation of electrical properties as well as
severe problems related to reliability.
As for mixing of the additive, it is thus important that (Ba.sub.1-x
Ca.sub.x).sub.m (Ti.sub.1-y Zr.sub.y)O.sub.3+m is uniformly mixed with the
additive.
Particularly, according to recent tendency toward miniaturization and
thinness of multi-layer ceramic capacitors, the dielectric layer becomes
thin, whereby a uniform mix of (Ba.sub.1-x Ca.sub.x).sub.m (Ti.sub.1-y
Zr.sub.y)O.sub.3+m and the additive is a chief process variable for
preparation of such capacitors having high capacities.
Typically, in the case of merely adding previously calcined main ingredient
powders with and a small amount of an additive in a batch process, the
extent of dispersion cannot be controlled. As such, the additive is
responsible for controlling electrical properties, such as provision of
resistance to reduction, deterioration prevention of insulation resistance
and improved reliability in the multi-layer ceramic capacitor. Upon
application of such a dielectric composition to the ceramic capacitor
having high capacity, nonhomogeneous microstructure results in irregular
voltage resistance and poor reliability.
In order to solve such problems, there have been proposed mixing methods
over long periods of time to improve dispersibility of raw material
powders. But such methods suffer from disadvantages of increased process
cost due to long treatment time, and adulteration by impurities.
Japanese Laid-open Pat. No. 2000-243652 discloses a dielectric composition
prepared by simultaneously calcining a main ingredient, a supplementary
ingredient and a sintering aid. However, the above patent has the drawback
of large particle size in the dielectric composition bonded strongly by
the sintering aid.
Further, since conventional dielectric compositions are fired at high
temperatures of 1200.degree. C. or more, a problem of electrode break due
to high temperature firing is caused even though a high dielectric
constant is realized. Additionally, the size of crystal particles in the
dielectric composition is increased, and thus there is a technical
limitation to apply such a composition to a superthin type multi-layer
ceramic capacitor.
SUMMARY OF THE INVENTION
Therefore, it is an object of the present invention to alleviate the
problems in the prior art and to provide a low temperature firable
dielectric composition, which is advantageous in light of increased
homogeneity, dielectric constant and insulation resistance (specific
resistivity).
It is another object of the present invention to provide a method of
preparing such a dielectric composition.
It is a further object of the present invention a multi-layer ceramic
capacitor using such a dielectric composition.
BRIEF DESCRIPTION OF THE DRAWING
FIG. 1 is a schematic block diagram showing a preparation method of a
dielectric composition, according to the present invention.
FIG. 2 shows an XRD analytical result of a dielectric composition prepared
by a method of the present invention.
FIG. 3 shows a scanning electron microscopic photograph of a dielectric
composition prepared by a method of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
The present invention provides a dielectric composition comprising a
dielectric component represented by the following chemical formula 1 and a
sintering aid represented by the following chemical formula 2:
(Ba.sub.1-x-y Ca.sub.x A.sub.y).sub.m (Ti.sub.1-a-b-c Zr.sub.a B'.sub.b
B".sub.c)O.sub.3+m Chemical Formula 1
wherein 0.01.ltoreq.x.ltoreq.0.10, 0.003.ltoreq.y.ltoreq.0.015,
0.16.ltoreq.a.ltoreq.0.20, 0.003.ltoreq.b.ltoreq.0.015,
0.ltoreq.c.ltoreq.0.015, 1.000.ltoreq.m.ltoreq.1.010; the component A is
selected from the group-consisting of Y oxides, La oxides, Ho oxides, Dy
oxides, Er oxides, Hf oxides and combinations thereof; the component B' is
selected from the group consisting of Mn oxides, Co oxides, Ni oxides and
combinations thereof; and the component B" is selected from the group
consisting of V oxides, Nb oxides, Ta oxides and combinations thereof;
zLi.sub.2 O-2(1-z)SiO.sub.2 (0.ltoreq.z.ltoreq.0.9). Chemical Formula 2
Further, the present invention provides a method of preparing a dielectric
composition, comprising the steps of: calcining a main ingredient composed
of barium-, calcium-, titanium- and zirconia-supplying compounds, along
with a supplementary ingredient consisting of one member selected from
among Y oxides, La oxides, Ho oxides, Dy oxides, Er oxides, Hf oxides and
combinations thereof, another member selected from among Mn oxides, Co
oxides, Ni oxides and combinations thereof and a further member selected
from among V oxides, Nb oxides, Ta oxides and combinations thereof, to
prepare a dielectric component represented by the following chemical
formula 1; mixing the calcined dielectric component of the chemical
formula 1 with a sintering aid represented by the following chemical
formula 2; and firing the mixed dielectric component and sintering aid:
(Ba.sub.1-x-y Ca.sub.x A.sub.y).sub.m (Ti.sub.1-a-b-c Zr.sub.a B'.sub.b
B".sub.c)O.sub.3+m Chemical Formula 1
wherein 0.01.ltoreq.x.ltoreq.0.10, 0.003.ltoreq.y.ltoreq.0.015,
0.16.ltoreq.a.ltoreq.0.20, 0.003.ltoreq.b.ltoreq.0.015,
0.ltoreq.c.ltoreq.0.015, 1.000.ltoreq.m.ltoreq.1.010; the component A is
selected from the group consisting of Y oxides, La oxides, Ho oxides, Dy
oxides, Er oxides, Hf oxides and combinations thereof; the component B' is
selected from the group consisting of Mn oxides, Co oxides, Ni oxides and
combinations thereof; and the component B" is selected from the group
consisting of V oxides, Nb oxides, Ta oxides and combinations thereof;
zLi.sub.2 O-2(1-z)SiO.sub.2 (0.ltoreq.z.ltoreq.0.9). Chemical Formula 2
Furthermore, the present invention provides a multi-layer ceramic capacitor
having a ceramic layer comprising the dielectric composition and an
internal electrode layer formed with nickel.
Below, a description will be given of a dielectric composition of the
present invention.
The present invention is characterized in that increase of capacity
dispersion and decrease of insulation resistance in end products,
attributable to nonhomogeneously mixed phase of the main ingredient, the
supplementary ingredient and the sintering aid, referred to as
segregation, can be prevented, and also a firing process can be performed
at a low temperature for application of the dielectric composition to a
final product, thus preventing electrode break while yielding economic
benefit and product reliability.
The present dielectric composition, which is homogeneous and improved in
dielectric constant and insulation resistance (specific resistivity), is
used as an insulating layer of the multi-layer ceramic capacitor.
The dielectric composition of the present invention consists of the
dielectric component represented by the following chemical formula 1 and
the sintering aid:
(Ba.sub.1-x-y Ca.sub.x A.sub.y).sub.m (Ti.sub.1-a-b-c Zr.sub.a B'.sub.b
B".sub.c)O.sub.3+m Chemical Formula 1
wherein 0.01.ltoreq.x.ltoreq.0.10., 0.003.ltoreq.y.ltoreq.0.015,
0.16.ltoreq.a.ltoreq.0.20, 0.003.ltoreq.b.ltoreq.0.015,
0.ltoreq.c.ltoreq.0.015, 1.000.ltoreq.m.ltoreq.1.010; the component A is
selected from the group consisting of Y oxides, La oxides, Ho oxides, Dy
oxides, Er oxides, Hf oxides and combinations thereof; the component B' is
selected from the group consisting of Mn oxides, Co oxides, Ni oxides and
combinations thereof; and the component B" is selected from the group
consisting of V oxides, Nb oxides, Ta oxides and combinations thereof.
The values of x, y, a, b, c and m are selected, in consideration of firing
and dielectric properties.
In the dielectric component of the chemical formula 1, the main ingredient
is mixed at a single step, together with the supplementary ingredient, and
calcined to form a uniform single phase having the supplementary
ingredient substituted at a main ingredient position.
Additionally, such dielectric component of the chemical formula 1 is
prepared by calcining oxides of Ba, Ca, Ti and Zr as the main ingredient
powder and the supplementary ingredient substituted at the A-, the B'- and
the B"-component positions in the chemical formula 1, considering their
particle size.
By preparation of the dielectric component, substitution of the
supplementary ingredient for the main ingredient is easily performed, and
such component has uniform composition and is increased in insulation
resistance (specific resistivity).
Hereinafter, a method of preparing a dielectric composition according to
the present invention is described.
As can be seen in FIG. 1, the main ingredient and the supplementary
ingredient should be mixed to meet the condition of the following chemical
formula 1, yielding the dielectric composition of the present invention:
(Ba.sub.1-x-y Ca.sub.x A.sub.y).sub.m (Ti.sub.1-a-b-c Zr.sub.a B'.sub.b
B".sub.c)O.sub.3+m Chemical Formula 1
wherein a molar fraction (x) of Ca ranges from 0.01 to 0.10, a
molar-fraction (y) of A ranges from 0.003 to 0.015, a molar fraction (a)
of Zr ranges from 0.16 to 0.20, a molar fraction (b) of B' ranges from
0.003 to 0.015, a molar fraction (c) of B" ranges from 0 to 0.015, and m
ranges from 1.000 to 1.010.
After the main ingredient is mixed with the supplementary ingredient, they
are dried, calcined and pulverized, thereby obtaining the dielectric
component.
Such main ingredient is composed of barium-, calcium-, titanium- and
zirconia-supplying compounds, which are not limited in the present
invention, and any one commonly employed in the art can be used.
In this regard, the main ingredient is exemplified by barium carbonate,
calcium carbonate, zirconium oxide, titanium oxide, barium titanate,
barium zirconate, calcium titanate and calcium zirconate. When barium
carbonate, calcium carbonate, zirconium oxide, and titanium oxide are used
as the main ingredient, they react as represented by the following
reaction formula 1, to form (Ba.sub.1-x Ca.sub.x)(Ti.sub.1-y
Zr.sub.y)O.sub.3 :
(1-x)BaCO.sub.3 +xCaCO.sub.3 +(1-y)TiO.sub.2 +yZrO.sub.2.fwdarw.(Ba.sub.1-x
Ca.sub.x)(Ti.sub.1-y Zr.sub.y)O.sub.3 +CO.sub.2 Reaction Formula 1
Substituted at the A- and the B-component positions (B' and B") in the
chemical formula 1, the supplementary ingredient consists of one member
selected from among Y oxides, La oxides, Ho oxides, Dy oxides, Er oxides,
Hf oxides and combinations thereof, another member selected from among Mn
oxides, Co oxides, Ni oxides and combinations thereof, and a further
member selected from among V oxides, Nb oxides, Ta oxides and combinations
thereof.
One selected from among Y oxides, La oxides, Ho oxides, Dy oxides, Er
oxides, Hf oxides and combinations thereof, is displaced at the
A-component position, and one selected from among Mn oxides, Co oxides, Ni
oxides and combinations thereof, is substituted at the B'-component
position. In addition, one selected from among V oxides, Nb oxides, Ta
oxides and combinations thereof, is substituted at the B"-component
position. The supplementary ingredient in combination with the main
ingredient reacts as shown in the following reaction formula 2 upon
calcination treatment.
That is to say, a bivalent oxide, which is an acceptor, is substituted at
the B-component position (B') as in the reaction formula 2.
Such bivalent oxide acting as the acceptor is responsible for increasing
resistance to reduction of specific resistivity due to trapping electrons
generated upon firing under a reducing atmosphere.
Reaction Formula 2
##EQU1##
(wherein, (B')O: oxide of bivalent (B') ion, (B')Ti": (B') ion having
efficient negative bivalent charges substituted at titanium lattice
position of B-position, O.sub.o.sup.x : oxygen ion having no efficient
charge present in oxygen lattice position, V.sub.o : oxygen vacant
position having efficient positive bivalent charges).
Further, a trivalent oxide and a pentavalent oxide are substituted at the
A-component position and the B-component position (B") as donors, as
represented by the following reaction formulas 3 and 4, respectively.
Such trivalent- and pentavalent-oxides, acting as the donors, play a
principal role in decreasing migration of oxygen vacancy and increasing
reliability.
Reaction Formula 3
##EQU2##
(wherein, A.sub.Ba, A ion having efficient positive monovalent charge
substituted at barium lattice position of A-component position,
O.sub.o.sup.x : oxygen ion having no efficient charge present in oxygen
lattice position, V.sub.Ba ": barium vacant position having efficient
negative bivalent charges).
Reaction Formula 4
##EQU3##
(wherein, (B").sub.2 O.sub.5 : oxide of pentavalent (B") ion, (B")'.sub.Ti
: (B") ion having efficient positive monovalent charge substituted at
titanium lattice position of B-component position, Q.sub.o.sup.x : oxygen
ion having no efficient charge present in oxygen lattice position,
V.sub.Ti "": titanium vacant position having efficient negative
tetravalent charges).
As can be seen in the above reaction formulas 3 and 4, in the case of
adding the same amount of donors, when the supplementary ingredient
(additive) substituted at the B-component position (B") is used,
electrostatic energy is supplemented, released by electrovalence
difference with a positive ion acting as an acceptor corresponding to a Ti
ion as a master material, whereby substitution can be more easily
performed and also stabilization of the total system can be achieved,
compared to when the supplementary ingredient substituted only at the
A-component position is used.
The processes of drying, calcining and pulverizing are not particularly
limited in the present invention and any one performed in the art can be
used.
Particularly, the drying process can be carried out when the main and the
supplementary ingredients are mixed by a wet type method.
In other words, such drying process need not be conducted when the main and
the supplementary ingredients are mixed by a dry type method.
The calcined dielectric component powders are preferably pulverized to have
a final particle size of 0.5.+-.0.1 .mu.m through a dry- or a wet-type
pulverizing method.
However, large quantities of non-pulverized ingredients remaining after a
pulverizing process cause nonuniform particle size distribution after
being fired, and adversely affect the properties of the multi-layer
ceramic capacitor, for example, unfixed electrical properties and decrease
of dielectric properties in fired materials. Thus, the process should be
controlled to suppress production of such non-pulverized ingredients.
The dielectric component can be formed in a single phase by simultaneously
mixing, (drying), and calcining the total of the main and the
supplementary ingredients, or by mixing and calcining the parts of the
main and the supplementary ingredients and then further mixing and
calcining the others.
In order to form uniform dielectric composition having non-segregated
supplementary ingredients, the dielectric component is added with the
sintering aid as represented by the following chemical formula 2:
zLi.sub.2 O-2(1-z)SiO.sub.2 (0.ltoreq.z.ltoreq.0.9). Chemical Formula 2
In the above formula 2, the preferable z value ranges from 0.002 to 0.9.
The sintering aid is obtained by thermally treating (calcining or melting)
a mixture consisting mainly of Li.sub.2 O powders and SiO.sub.2 powders
and pulverizing the treated mixture. The sintering aid-preparation method
is not particularly limited in the present invention, and any one commonly
performed in the art can be used. Such sintering aid is added to the
calcined dielectric component. That is to say, the sintering aid is
separately prepared, regardless of a formation process of the dielectric
component, and then added to the calcined dielectric component so as to
decrease the firing temperature of the dielectric composition. If the
added amount is too small, addition effect is low. On the other hand, if
the amount is too large, the firing temperature can be lowered but
electrical properties are deteriorated. So, it is preferred that such the
amount of the sintering aid falls within the range of 0.1-1.0 wt %, based
upon the weight of the dielectric component.
As the sintering aid, a glass composition powder or a glass phase subjected
to thermal treatment at 400-1300.degree. C. can be used.
The glass composition is synthesized by calcining the glass frit at a
temperature lower than the melting point of each constituent component in
the glass frit, while the glass phase is made by melting the glass frit at
a temperature higher than the melting point of each such component.
When the particle size of the glass component, serving as the sintering
aid, is too large, microstructure of the dielectric composition becomes
nonhomogeneous and also a thin film in the multiplayer ceramic capacitor
cannot be prepared. Hence, the glass component is pulverized to the size
of preferably 1 .mu.m or smaller, and more preferably 0.5 .mu.m or
smaller, and then added to the dielectric component.
As mentioned above, the sintering aid is added to the dielectric component
and then fired, thereby yielding the inventive dielectric composition.
It is preferred that the temperature of the firing process is set to
1000-1200.degree. C.
Such firing process is not particularly limited in the present invention
and any one conducted in the art can be used.
In the present invention, the main ingredient is concurrently calcined,
along with the supplementary ingredient, to synthesize the dielectric
component in a single phase, whereby substitution of the supplementary
ingredient for the main ingredient and dispersion in a batch process can
be easily carried out in the dielectric composition.
Concurrent addition of the donor to both of the A-position and B-position
(B") leads to maximization of substitution effect in the ingredients, thus
obtaining a homogeneous dielectric composition. Further, because of
decreased local composition nonhomogeneity, capacity dispersion caused by
nonhomogeneity of the microstructure in the fired material can be
restrained, thus improving specific resistivity.
The dielectric composition of the present invention, firable at low
temperatures, can be fired at about 1050-1150.degree. C., 100-200.degree.
C. lower than conventional sintering temperatures, upon application to
products.
Thereby, a problem of electrode break is solved, fabricating the
multi-layer ceramic capacitor with high reliability.
Further, the inventive dielectric composition has a fine microstructure and
also a small crystal size of 2-3 .mu.m, thus being applicable to a
superthin type multi-layer ceramic capacitor.
Having generally described this invention, a further understanding can be
obtained by reference to certain specific examples which are provided
herein for purposes of illustration only and are not intended to be
limiting unless otherwise specified.
EXAMPLE 1
Barium carbonate, calcium carbonate, zirconium, titanium oxide, yttrium,
vanadium and manganese dioxide powders were mixed well, dried, and
thermally treated in an electric furnace at 1050.degree. C. for 4 hours to
calcine both of a main ingredient powder and a supplementary ingredient
powder at the same time, yielding a dielectric component as represented by
(Ba.sub.1-x-y Ca.sub.x Y.sub.y).sub.m (Ti.sub.1-a-b-c Zr.sub.a Mn.sub.b
V.sub.c)O.sub.3+m (hereinafter, referred to as `BCYTZMV`).
In the BCYTZMV dielectric component, (x) as a molar fraction of Ca, (y) as
a molar fraction of Y, (a) as a molar fraction of Zr, (b) as a molar
fraction of Mn and (c) as a molar fraction of v are shown in the following
Table 1.
In Table 1, the dielectric component of No. 5 was prepared by previously
calcining barium carbonate, calcium carbonate, zirconium and titanium
oxide, which are the main ingredients, and mixing with the supplementary
ingredient.
As such, the calcined BCYTZMV powders had an average particle size of 0.6
.mu.n (measured with a particle size analyzer) and were quantitatively
analyzed using a fluorescent X-ray analyzer (XRF), to obtain A/B ratio (m
value) of 1.004.
As for No. 3 dielectric component of the following Table 1, the calcined
BCYTZMV powder was analyzed with XRD and observed by a scanning electron
microscope. The results are shown in FIGS. 2 and 3.
As can be seen in FIG. 2, the powder after calcination has little
non-reactive product. The scanning electron microscopic photograph of FIG.
3 shows a particle size similar to the result of particle size analysis
(particle size: 0.6 .mu.m).
Such calcined BCYTZMV dielectric component was added with a glass component
as a sintering aid, to prepare a specimen. As the glass component, glass
composition (LS) of zLi.sub.2 O-2(1-z)SiO.sub.2 (z:0.5mol) was pulverized
to the size of 0.5 .mu.n or smaller using a ball media pulverizer, and
used in the amount of 0.2 wt % based on 100 wt % of BCYTZMV.
As for the sintering aid (LS) in the following Table 1, the synthetic phase
was obtained by thermally treating a two-component system of Li and Si at
900.degree. C., a temperature lower than the melting point of either
constituent component, while the glass phase was obtained by thermally
treating such system at the temperature higher than the melting point.
The specimen was prepared according to a method known to K2.
That is to say, the film being 25 .mu.m thick was formed by the doctor
blade method, a plurality of film pieces cut to 15.times.15 cm were
laminated to a total thickness of 1 mm, compressed under a pressure of
1200 kgf/cm.sup.2 using a cold isostatic pressure (CIP) for 15 minutes,
and cut to the size of 1.3.times.1.0 cm.
Such specimen was fired under a reducing atmosphere at 1100-1200.degree. C.
and measured for electrical properties at room temperature. The results
are given in Table 1, below.
TABLE 1
Dielectric Component Sintering
Specific Partic.
Specim. (BCYTZMV) Aid (LS) Dielectric DF
Resistiv. Size
No. x y a b C z State Constant (%)
(.times.10.sup.13 .OMEGA.) (.mu.m)
1 0.005 0.0053 0.175 0.0041 0.001 0.5 Syn. 15800 0.34
3.5 3.0
Phase
2 0.005 0.0058 0.175 0.0047 0.001 0.5 Syn. 14700 0.30
3.0 2.8
Phase
3 0.005 0.0063 0.175 0.0054 0.001 0.5 Syn. 14200 0.27
4.0 2.3
Phase
4 0.005 0.0063 0.175 0.0054 0.001 0.5 Glass 15000 0.37
2.1 3.4
Phase
5 0.005 0.0063 0.175 0.0054 0.001 0.5 Syn. 13500 0.44
0.7 3.0
Phase
From the above table, it can be seen that, as the amount of the added
supplementary ingredient is increased, the dielectric constant is reduced,
with decrease of particle size, but dielectric loss and specific
resistivity are improved. Meanwhile, when the supplementary ingredients
are added in the same amount, the results are different according to the
state of glass composition. Upon use of the glass phase being low in
melting point, a liquid phase is readily formed during firing, thus
obtaining high dielectric constant with promotion of particle growth.
Hence, it is preferred that the glass phase type glass composition is used
to obtain high dielectric constant, while the glass composition of the
synthetic phase is used to yield high dielectric constant per unit
particle size.
EXAMPLE 2
Each dielectric composition shown in the following Table 2 was prepared in
the same manner as in the above example 1, and measured for electrical
properties at room temperature. The results are presented in Table 2,
below.
TABLE 2
(Ba.sub.1-x-y Ca.sub.x A.sub.y).sub.m Sintering
Specific
Specim. (Ti.sub.1-a-b-c Zr.sub.a B'.sub.b B".sub.c)O.sub.m+3 Aid (LS)
Dielectric DF Resistiv.
No. x y a b C z State Constant (%)
(.times.10.sup.13 .OMEGA.) A B' B"
6 0.05 0.0064 0.175 0.0054 0.003 0.5 Syn. 13846 0.498
22.26 Dy Mn V
Phase
7 0.05 0.0066 0.175 0.0054 0.002 0.5 Syn. 13474 0.535
12.59 Er Mn V
Phase
8 0.05 0.0060 0.175 0.0054 0.002 0.5 Syn. 15232 0.478
7.595 Hf Mn V
Phase
9 0.05 0.0070 0.175 0.0054 0.003 0.5 Syn. 13724 0.471
4.147 Ho Mn V
Phase
10 0.05 0.0050 0.175 0.0054 0.001 0.5 Syn. 13311 0.763
0.333 La Mn V
Phase
11 0.05 0.0064 0.175 0.0054 0.001 0.5 Syn. 14082 0.437
0.756 Y Co V
Phase
12 0.05 0.0064 0.175 0.0054 0.001 0.5 Syn. 13586 0.490
0.854 Y Ni V
Phase
13 0.05 0.0066 0.175 0.0054 0.002 0.5 Syn. 15689 0.463
4.518 Y Mn Nb
Phase
14 0.05 0.0066 0.175 0.0054 0.002 0.5 Syn. 15100 0.615
9.252 Y Mn Ta
Phase
15 0.05 0.0060 0.175 0.0054 0.005 0.5 Syn. 16083 0.588
10.54 Dy Mn Nb
Phase
16 0.05 0.0060 0.175 0.0054 0.005 0.5 Syn. 16127 0.603
18.19 Dy Mn Ta
Phase
As can be seen in the above table, when the supplementary ingredients are
substituted at the A-, the B'- and the B"-component positions, excellent
dielectric properties can be obtained.
As described above, the present invention can provide a homogeneous
dielectric composition which is easily dispersed at a batch process, by
calcining both of the main ingredient and the supplementary ingredient at
the same time to synthesize the dielectric component. Therefore, local
nonhomogeneities can be decreased and thus capacity dispersion according
to nonhomogeneous microstructure in the fired material can be suppressed,
thus increasing specific resistivity.
Further, the dielectric composition of the present invention can be fired
at temperatures, 100-200.degree. C. lower than conventional sintering
temperatures, and has fine microstructure as well as small crystal
particle size, thereby being applicable to a superthin type multi-layer
ceramic capacitor. In addition, such dielectric composition can be
simultaneously fired with Ni electrodes at low temperatures, and thus a
frequency of electrode break is reduced, and can be used in preparation of
a superthin type MLCC (multi-layer ceramic capacitor), exhibiting
excellent reliability, dielectric loss and insulating properties.
The present invention has been described in an illustrative manner, and it
is to be understood that the terminology used is intended to be in the
nature of description rather than of limitation. Many modifications and
variations of the present invention are possible in light of the above
teachings. Therefore, it is to be understood that within the scope of the
appended claims, the invention may be practiced otherwise than as
specifically described.
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