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| United States Patent | 6666692 |
| Link to this page | http://www.wikipatents.com/6666692.html |
| Inventor(s) | Billman; Timothy B. (Dover, PA);
Juntwait; Eric D. (Hummelstown, PA);
Pickles; Charles S. (York, PA) |
| Abstract | An electrical connector (50) mounted on a daughter backplane circuit board
is used to mate with a complementary connector (60) mounted on the primary
backplane circuit board. The connector (50) includes a top housing (51)
and a bottom housing (52) and inner circuit boards (70) installed
therebetween. Rows of paired signal contacts (80) and grounding plates
(90) are arranged in an alternating sequence within the bottom housing
(52) to engage with signal trace pairs (71) on one surface of the inner
circuit boards (70) and grounding layers on both surfaces thereof. Similar
arrangement of signal contacts and grounding plates (63) is adopted within
the complementary connector (60). |
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Title Information  |
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| Publication Date |
December 23, 2003 |
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| Parent Case |
CROSS REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part (CIP) of U.S. patent application
Ser. No. 09/746,088, filed on Dec. 21, 2000, entitled "Electrical
Connector Having Leading Cap for Facilitating Printed Circuit Board in the
Connector into a Mating Connector", now U.S. Pat. No. 6,390,857, and is
related to U.S. patent application Ser. No. 09/749,086, entitled
"Electrical Connector Assembly Having the Same Circuit Boards Therein",
filed on Dec. 26, 2000, now issued as U.S. Pat. No. 6,375,508 on Apr. 23,
2002. The disclosure of the above identified applications is incorporated
herein by reference. |
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Title Information  |
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Claims  |
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What is claimed is:
1. An electrical connector comprising:
a connector housing having at least two separable housing parts and each
housing part including electrical conductors installed therein, the
conductors received in one housing part being separably engaged with the
conductors received in the other; wherein
the one housing part and the conductors installed therein are removable and
repairable after the electrical connector is mounted on a printed circuit
board for normal work; wherein
said two housing parts are a top and a bottom housing assembled along a
direction perpendicular to the mounting surface of the printed circuit
board; wherein
the conductors received in the top housing are a plurality of inner circuit
boards with traces thereon, these inner circuit boards are parallel
arranged and spaced apart from each other.
2. An electrical connector comprising:
a connector housing having at least a first and a second separable housing
parts;
a plurality of inner circuit boards being received in the first housing
part and each having signal traces on a first surface thereof and
grounding traces on a second surface thereof;
two kinds of conductors being received in the second housing part to
transmit signal and ground data respectively, said signal conductors being
arranged in a plurality of rows to engage with the signal traces on the
fist surface of the inner circuit boards, and said ground conductors being
arranged in alternated rows between every two signal conductor rows to
engage with the grounding traces on the second surface;
a transmitting path formed by every engaged signal trace and signal
conductor being surrounded by the a ground means formed by neighboring and
engaged grounding traces and grounding conductors to get the needed
complete ground reference for better high-speed signal transmission.
3. The electrical connector as recited in claim 2, wherein the grounding
trace on the second surface of each inner circuit board is an integrally
plane-like grounding layer, said grounding layer is used to be the ground
reference of every signal traces on the first surface of the same inner
circuit board and the signal traces on the fist surface of the inner
circuit board next to it.
4. The electrical connector as recited in claim 3, wherein the grounding
conductor in the second housing part has a plate-like base abutting
against one of the inner circuit boards.
5. The electrical connector as recited in claim 4, wherein the signal
conductors in the second housing part are paired and aligned in rows and
each row is located between every two grounding conductors.
6. The electrical connector as recited in claim 5, wherein the first and
the second housing parts are a top and a bottom housings.
7. An electrical connector comprising:
a connector housing being adapted to be seated on a printed circuit board
and being adapted to mate with a complementary connector;
at least a first and a second kinds of conductors and a third conductor
being received in the connector housing, the first kind of conductors and
the second kind of conductors engaging with said third conductor;
each of the first kind of conductors being compressed to be adapted to
electrically connect to the printed circuit board, the second kind of
conductors each being a plate-like grounding plate with a plurality of
press-fit tails extending therefrom and being adapted to be mounted on the
printed circuit board to provide a compressing force the first kind of
conductors need.
8. The electrical connector as recited in claim 7, wherein the connector is
a receptacle connector and the complementary connector is a header
connector, and the third conductor is a plurality of inner circuit boards
installed inside the connector housing.
9. The electrical connector as recited in claim 8, wherein the connector
housing includes a top and a bottom housing, and the inner circuit boards
are received in the top housing and both of the first and second kinds of
conductors are received in the bottom housing.
10. The electrical connector as recited in claim 7, wherein the first
conductor is paired signal contacts each having a fixing-use retention
portion with an engaging arm and a tail portion extending from its
opposite ends respectively, the engaging arm is used to engage with one of
the third conductors, and the tail portion is used to compressibly engage
with the printed circuit board.
11. The electrical connector as recited in claim 7, wherein the connector
is a header connector and the complementary connector is a receptacle
connector, and the third conductor is a plurality of inner circuit boards
installed inside the complementary connector.
12. An electrical connector comprising:
a connector housing assembly being adapted to be seated on a printed
circuit board and including a top and a bottom housings;
a plurality of inner circuit boards being received in the connector housing
assembly and having traces thereon to transmit signals;
a flexible mechanism disposed inside the connector housing assembly and
holding every inner circuit board in position inside the connector housing
assembly, the flexible mechanism comprising compressible ridges disposed
on an inner face of the top housing and located right above and engaged
with the inner circuit boards to together with the bottom housing provide
an enough holding force to the inner printed circuit boards; and
separate conductors received in the bottom housing and separably engaged
with the traces of every inner circuit board, the conductors including
signal and grounding ones.
13. The electrical connector as recited in claim 12, wherein each grounding
conductor has a plate-like base abutting against one of the inner circuit
boards, and several stops are sheared from the base to have the one of
inner circuit boards seated thereon.
14. An electrical connector seated on a printed circuit board and mating
with a complementary connector comprising:
a connector housing having a plurality of inner circuit boards received
therein, each inner circuit board having traces on one surface thereof and
engaging pads formed along two mating edges, the first mating edge being
adapted to mate with conductors in the complementary connector;
at least one kind of conductors being received in the connector housing,
the conductors engaging with the pads along the second mating edge of
every inner circuit board in a direction perpendicular to a surface of the
inner circuit board;
the engagement of the conductors and the pads of one of the inner circuit
board being maintainable and movable along the surface of the inner
circuit board though slight displacement being caused by a mating of the
inner circuit board and the conductors in the complementary connector.
15. A connector assembly comprising:
a header connector having a housing and a plurality of first conductors
received therein;
a receptacle connector having a matable housing adapted to mate with the
header connector, a plurality of inner circuit boards received in the
matable housing and having at least two mating edges with conductors
disposed thereon, one mating edge being exposed to outside of the matable
housing in order to engage with the first conductors of the header
connector and the other one staying inside the matable housing;
the receptacle connector has comprising a plurality of second conductors
received in the matable housing, the second conductors being mostly
identical to the first conductors and being engaged with the other mating
edge by the same way as the first conductors.
16. The connector assembly as recited in claim 15, wherein both of the
first and second conductors include paired signal contacts transmitting
signals and grounding plates used as ground reference of signals.
17. A connector assembly comprising:
a header connector having a housing with a mating face and a plurality of
conductors received therein;
a receptacle connector having a matable housing matable with the header
connector, a plurality of inner circuit boards being received the matable
housing and each inner circuit board having a mating edge used to mate
with the conductors of the header connector for signal transmission; some
of the conductors engaging with the mating edge of the inner circuit
boards in positions at a first distance away from the mating face of the
header connector and other conductors engaging with the mating edge of the
inner circuit board in positions at a second distance away from the mating
face.
18. An electrical connector assembly comprising:
an insulative housing defining a plurality of parallel elongated grooves;
a plurality of printed circuit boards received in the grooves,
respectively;
a plurality of signal contacts located by one side of each of said grooves
and mechanically and electrically engaged with corresponding pads on one
side of corresponding printed circuit board received in said each of the
groove; and
an elongated grounding plate located by the other side of each of said
grooves and mechanically and electrically engaged with corresponding pads
on the other side of corresponding printed circuit board received in said
each of the grooves;
the grounding plate defining a plurality of mounting tails extending
downwardly and essentially coplanar with a plane essentially defined by
the grounding plate;
each of the signal contacts located right beside one groove defining a tail
portion extending toward another grounding plate located right beside
another groove neighboring said one groove, instead of toward the
corresponding grounding plate sharing the said same one groove with said
each of the signal contacts.
19. An electrical connector comprising:
a connector housing having at least two separable housing parts and each
housing part including electrical conductors installed therein, the
conductors received in one housing part being separably engaged with the
conductors received in the other; wherein
the one housing part and the conductors installed therein are removable and
repairable after the electrical connector is mounted on a printed circuit
board for normal work; wherein
said two housing parts are a top and a bottom housing assembled along a
direction perpendicular to the mounting surface of the printed circuit
board; wherein
the top housing has locking arms extending downwards to be separably locked
in corresponding grooves formed on outer surfaces of the bottom housing.
20. An electrical connector comprising:
a connector housing having at least two separable housing parts and each
housing part including electrical conductors installed therein, the
conductors received in one housing part being separably engaged with the
conductors received in the other; wherein
the one housing part and the conductors installed therein are removable and
repairable after the electrical connector is mounted on a printed circuit
board for normal work; wherein
said two housing parts are a top and a bottom housing assembled along a
direction perpendicular to the mounting surface of the printed circuit
board; wherein
the conductors received in the bottom housing includes rows of signal
contact and grounding plates alternately arranged therein. |
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Claims  |
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Description  |
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BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention is related to a connector assembly with multiple rows
and columns of conductive elements, especially to a connector assembly
having a plurality of inner circuit boards mounted therein to form needed
conductive paths to connect with a daughtercard and a backplane assembly.
2. Description of the Related Art
A backplane assembly includes a primary circuit board with connectors
mounted thereon to enable servers/workstations to bring multiple network
modules together and harness them to interoperation. Electrical connectors
for interconnecting a primary circuit board of the backplane assembly to
daughterboards generally comprise two mating connector halves each having
multiple rows and columns of conductive elements or contacts. The
backplane to daughterboard mating connector halves have a high conductive
element/contact density and are required to operate at relatively high
electrical speeds. It is known to provide each column of contacts as a
separate module that includes a vertical array of contacts having an
overmolded carrier. Multiple modules then are installed in a connector
housing to form a complete connector. U.S. Pat. Nos. 5,066,236 and
5,664,968 both show such a connector structure. Generally, all of the
modules in such a connector are substantially identical. But different
types of modules sometimes are needed in a connector in order to
accommodate different electrical characteristics of signals through the
connector. Besides, due to continuing trends toward miniaturization and
improved electrical performance -by the electronics industry, requirements
for greater conductive element/contact density and higher electrical
speeds are constantly being promulgated. These requirements lead to design
conflicts, especially when electrical speeds are in the range of
approximately 500 megahertz and above, due to the fact that increasing the
contact density places the conductive elements/contacts in closer
proximity to each other, thereby leading to crosstalk between neighboring
conductive elements/contacts in different signal pairs. Thus, as
introduced in U.S. Pat. Nos. 5,104,341 and 6,299,484, some ground
reference means are disposed between every two signal modules to reduce
crosstalk therebetween.
However, new overmolded technology developing recently shows possibly high
production cost may be caused because more and more minimized conductive
elements should be assembled together in a small-sized plastic block. It
is much difficult to position these high density arranged conductive
elements in a overmolding mold due to the high plastic injection pressure
and scarce space between these elements. A precise and complicate mold
that usually costs high is needed to achieve the production. Therefore,
some other substitutes like a circuit board are considered. Robin et al.
U.S. Pat. No. 4,571,014 and Paagman U.S. Pat. No. 5,924,899 both show a
plurality of inner circuit boards installed inside a backplane connector.
Each conductive path on these circuit boards can be thinner and closer to
each other than a separate stamping contact of the overmolded module
though a perfect small circuit board costs high too. However, an extra
solder tail or a mating contact for every conductive path on the circuit
board is needed and most of them should be soldered onto the circuit board
first before the circuit board is installed into the backplane connector.
And the solder joints of every circuit board may be hurt or broken when
the backplane connector is mated because the mating force applied on every
circuit board can be transferred to its solder joints right away. More
fixing or positioning features have to be adopted to overcome this
situation and result in a higher product cost.
SUMMARY OF THE INVENTION
Therefore, an object of the present invention is to provide an electrical
connector used in a backplane application with inner circuit boards
installed therein to achieve a better electrical performance by using a
separable and removable connection between the inner circuit boards and
other conductors inside the connector.
Another object of the present invention is to provide an electrical
connector having larger tolerance to undesired mating displacement of
inner circuit boards installed therein and maintaining better electrical
performance in a vibration circumstance.
Another object of the present invention is to provide an electrical
connector having inner circuit boards which can be replaceable or
repairable after the connector is mounted onto a printed circuit board in
a simple process without reflow or dismantling the whole connector from
the printed circuit board.
Another object of the present invention is to provide an electrical
connector having alternately arranged signal and ground transmission path
to keep all the signal conductors being surrounded by grounding means
throughout the connector and establishing better ground reference
neighboring these signal conductors for reducing effectively undesired
crosstalk between them.
Another object of the present invention is to provide a connector assembly
used in a backplane application having a receptacle connector and its
complementary header connector both using mostly identical conductor parts
to engage with inner circuit boards installed within the receptacle
connector to facilitate the production of both connectors and their
assembling process.
To obtain the above objects, an electrical connector in accordance with the
present invention includes a top housing and a bottom housing to form a
receiving space therebetween. A plurality of parallel partitions extends
respectively from the inner face of the top and bottom housing and
protruding into the receiving space. Inner circuit boards with traces
thereon are respectively inserted and stay in the space between every two
partitions of either the top housing or the bottom housing.
Specifically, pairs of signal contacts and grounding plates are installed
in the bottom housing. The signal contact pairs are respectively received
inside every partition in one row and exposed their engaging arms out of
one surface of the partition while each grounding plate is seated and
abutting against the other surface of every partition respectively.
Meanwhile, each of the inner circuit boards has pairs of signal traces on
one surface and a grounding layer formed on the other. So the conductors
installed inside the connector include signal transmission pairs and
ground means disposed alternately with the signal transmission pair rows
throughout the connector though the connector comprises two separate and
mating conductors installed therein. Therefore, in high-speed transmission
application, the ground means next to every signal transmission pair can
provide a better and more effective coupling or ground reference to reduce
undesired crosstalk generated therebetween.
Furthermore, due to the separable engagement between the inner circuit
boards mostly received in the top housing and the conductors, pairs of
signal contacts and grounding plates, received in the bottom housing and
the fact of the top housing being removably latched above the bottom
housing, the inner circuit boards can be dismantled and replaced anytime
even though the connector is mounted on a printed circuit board and no
special treatment or process like reflow is needed.
Besides, compressible ridges are disposed on the inner top face of the top
housing between every two partitions in spaced-apart relationship. And
holes are formed on the top housing and the bottom housing respectively
and can be treated as a pair because each hole on the top housing and its
related one on the bottom housing are located in the same plane right
between two spaced-apart partitions. Two projections corresponding to the
holes extend out of edges of every inner circuit board and are inserted in
the holes when the connector is assembled. Meanwhile, a plurality of stops
abutting against the inner bottom face of the bottom housing is stamped
out of the surface of each grounding plate. Every one of the inner circuit
board is rested on the top of the stops of a corresponding grounding plate
and is pressed by the compressible ridges of the top housing in order to
be positioned when the connector is assembled. Therefore, the inner
circuit boards can be held in position inside the connector though they
are not actually fixed therein. The effective engagement between the
boards and conductors in the bottom housing will be continuously
maintained by holes of the housings and a flexible mechanism like ridges
cooperating with stops of grounding plates when the connector is mated
with its complementary connector.
Furthermore, the complementary connector in accordance with the present
invention has a housing with similar partition arrangement to the bottom
housing of the receptacle connector. Same conductors, including grounding
plates and signal contacts used in the bottom housing of the receptacle
connector can be adopted again for the same purpose of mating with edges
of the inner circuit boards. So the producing cost of the connector
assembly can be reduced efficiently.
In addition, on each inner circuit board, signal traces have pads at their
both ends for the mating use. Some of the pads have a cut-off area near
the mating edge of the inner circuit board in order to keep coincident
impedance along the traces when the traces are used to transmit signals.
Thus, a better electrical performance can be achieved by the inner circuit
board in the high-speed transmission application.
Furthermore, each signal contact used in the bottom housing of the
receptacle connector and the complementary connector comprises an flexible
engaging arm and tail portion at its two distal ends respectively. And
each grounding plate has a plurality of press-fit tails extending
therefrom. When the receptacle or complementary connector is mounted on a
printed circuit board, the press-fit tails of grounding plates are pressed
into the corresponding holes on the printed circuit board to fix the
connector and the tail portion of the signal contact can be compressibly
engaged on the printed circuit board with a solderless process at the same
time. The mounting process of the connectors is simplified and
time-saving.
Besides, each grounding plate abutting against a partition of the connector
has several flexible beams extending to the other side of the partition,
and lanced arms punched out from the grounding plate located next to the
surface of the partition. Both of the flexible beam and lanced arms can be
engaged with the different inner circuit boards next to the grounding
plate and establish more ground conductive path for every inner circuit
board. The better coupling and ground reference effect for high-speed
signal transmitted by signal contacts next to the grounding plate will be
achieved and the whole performance of the connector can be improved.
Other objects, advantages and novel features of the invention will become
more apparent from the following detailed description of the present
embodiment when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an electrical connector in accordance with
the present invention;
FIG. 2 is an explored view of the electrical connector as shown in FIG. 1;
FIG. 3 is perspective view of the electrical connector of FIG. 1 from a
rear aspect, and a complementary connector to be mated with the electrical
connector;
FIG. 4 is a partial, cross-sectional view of the electrical connector with
the complementary connector taken along line 4--4 of FIG. 1;
FIG. 5 is a perspective view of an electrical connector and its mating male
connector in accordance with a second embodiment of the present invention;
FIG. 6 is a top side view of the electrical connector as shown in FIG. 5;
FIG. 7 is a lateral side view of the electrical connector as shown in FIG
FIG. 8 is a sectional view of the electrical connector showing an inner
circuit board installed therein along the 8--8 line in FIG. 6;
FIG. 9 is a partially sectional view of the electrical connector showing
the engagement between electrical conductors and the inner circuit boards
inside the connector along the 9--9 line in FIG. 6 and FIG. 7;
FIG. 10 is a partially sectional view of the electrical connector shown in
FIG. 6 and FIG. 7 along the 10--10 line showing one of the electrical
conductor, grounding plates, engaged with their neighboring inner circuit
boards; and
FIG. 11 is a partially sectional view of the electrical connector shown in
FIG. 1 showing the engagement of some grounding plates and their
neighboring inner circuit boards on the other side thereof without signal
any contact installed.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIGS. 1 and 2, an electrical connector 1 in accordance with
the present invention comprises a front half 2, a back half 3 and a
plurality of circuit boards 4 assembled in the combination of the front
half 2 and the back half 3. The front half 2 and the back half 3 together
form a housing of the connector 1. Furthermore, a plurality of grounding
terminals 5 and signal terminals (not shown) are positioned in the back
half 3, and downwardly extend from the back half 3. The back half 3
defines a plurality of grooves 30 therein. A pair of engaging studs 31
extends forwardly from the back half 3.
The front half 2 defines a front surface 23, an upper surface 20 and a
lower surface 21. A pair of posts 6 (only one visible in FIG. 1)
downwardly extends from the lower surface 21 of the front half 2 to locate
the electrical connector 1 on a printed circuit board shown with the
dotted lines. A top tongue 7 and a bottom tongue 8 forwardly extend from
the upper surface 20 and the lower surface 21, respectively. A plurality
of leading caps 10 are formed between the top tongue 7 and the bottom
tongue 8. In the front half 2, there is a plurality of passageways 36.
Referring to FIG. 4, two inclined faces 13 are defined at a front end of
each leading cap 10. A swallow-tailed slot 14 is defined at an opposite
rear end.
Each circuit board 4 is mounted in the passageway 36 of the front half 2
and the groove 30 of the back half 3, and further extends beyond the front
surface 23 of the front half 2 and is ended by the leading cap 10. At one
face, a row of first golden fingers 9 is disposed along a front edge of
the circuit boards 4, and another row of second golden fingers 32 is
disposed vertical to the first golden fingers 9, while at another face,
there defines two rows of grounding golden fingers which are similar to
the first golden fingers 9 and the second golden fingers 32. Then the
grounding terminals 5 engage with the grounding fingers of the circuit
boards 4 to establish an electrical connection between the circuit boards
4 and the mated printed circuit board.
In assembly, the circuit boards 4 are received in the combination of the
passageways 36 and the grooves 30, and the front half 2 and the back half
3 are assembled together by the pair of engaging studs 31 engaging with
corresponding holes (not shown) defined in the front half 2. Each leading
cap 10 is positioned at a front edge of a corresponding circuit board 4.
When the circuit boards 4 are assembled in the front half 2 and the back
half 3, the swallow-tailed slots 14 each engage with the front edge of a
corresponding circuit board 4, while the two inclined faces 13 face the
mating direction.
Referring to FIG. 3, a complementary connector 11 which can be located on
another printed circuit board shown with the dotted lines, defines a pair
of slots 33 at opposite ends thereof, and a plurality of grooves 34
therein. A plurality of grounding contacts 12 and signal contacts 30 (see
FIG. 4) are received in the grooves 34. Each of the grounding contacts 12
and the signal contacts 30 comprises an engaging section 15, 35 at a free
end thereof.
FIG. 4 shows the protective function of the leading cap 10 when the
electrical connector 1 mates with a complementary connector 11. When
mating, the top tongue 7 and the bottom tongue 8 are inserted into the
slots 33 of the complementary connector 11, the grounding contacts 12 and
the signal contacts 30 engage with corresponding golden fingers of the
circuit boards 4. In the process of engagement, the engaging sections 15,
35 of the grounding contacts 12 and the signal contacts 30 slide over the
inclined faces 13 to engage with corresponding golden fingers 9 of the
circuit board 4.
Referring to FIGS. 5 to 7, a second embodiment of the electrical connector
50 in accordance with the present invention is shown mating with its
complementary connector 60. The receptacle type electrical connector 50
includes a top housing 51 and a bottom housing 52 being assembled together
to form a receiving space therebetween. The top housing 51 has a top wall,
a rear wall and two sidewalls extending from the edges of the top wall and
partially surrounding the receiving space. A plurality of partitions 53
(shown in FIG. 9) are formed extending from the inner face of the top wall
and protruding into the receiving space. These partitions 53 are parallel
arranged and spaced from each other. Several compressible ridges 531 are
disposed on the inner face of the top wall between two partitions in
spaced-apart relationship. Each of these ridges 531 can extend from one
partition to the other perpendicular to surfaces of partitions or in a
predetermined angle. A row of holes 54 are formed on the top wall of the
top housing 51 and each of these holes 54 is disposed between two parallel
partitions 53. And a pair of locking arms 55 extends from the lower edge
of the rear wall and two sidewalls respectively. The bottom housing 52 has
a bottom wall, rear wall and two sidewalls corresponding to the top
housing 51 to enclose the receiving space together. Grooves 56 each having
a step 57 disposed therein (shown in FIG. 9) are formed on the outer
surface of the rear wall and sidewalls of the bottom housing 52
corresponding to locking arms 55 of the top housing 51 in order to lock
the top and bottom housing 51, 52 together when any of the locking arm 55
moves along one of the grooves 56. Referring to FIGS. 10 and 11, a
plurality of partitions 58 are disposed extending from the inner face of
the bottom wall of the bottom housing 52 and each partition 58 is located
basically in the same vertical plane as one of the corresponding partition
53 of the top housing 51. Two rows of recesses 581, 582 are disposed
respectively on two surfaces of the partition 58 and recesses 581 on one
surface are formed deeper than others 582 on the other surface. A row of
holes 59 is disposed on the bottom wall of the bottom housing 52
corresponding to the holes 54 of the top housing 51 and each of these
holes 59 is located in the same plane as its corresponding hole 54 of the
top housing 51.
Referring particularly to FIGS. 9 to 11, two kinds of electrical conductors
are received in the bottom housing 52. One kind of the conductors, pairs
of signal contacts 80, are installed in the bottom housing 52 and resting
inside every partition 58 in one row. Each signal contact comprises a
retention portion 82 used to fix the whole signal contact 80 in its
related partition 58, an engaging arm 81 flexibly extending from the
retention portion 82 upwards and having an contacting end disposed beyond
one surface of the partition 58, and a tail portion 83 extending from the
retention portion 82 and extending out of the lower face of the bottom
housing 52 in order to be compressively engaged with conductive traces of
the daughter backplane circuit board (not shown). The other conductors,
however, are grounding plates 90 seated on every partition 58
respectively. Each grounding plate 90 includes a plate-like base (not
exactly shown) abutting against one surface of a partition 58 with a
plurality of press-fit tails 91 extending from the lower edge of the base.
These tails 91 and tail portions 83 of signal contacts 80 are alternately
arranged along the same line below every partition 58 to avoid short
circuit happening between these two kinds of conductors 80, 90. Every tail
91 of grounding plates 90 is pressed fit in a corresponding hole on the
daughter backplane circuit board when the receptacle connector 50 is
mounted thereon. Thus, the whole connector 50 can be held in position on
the daughter backplane circuit board by these press-fit tails 91 and
signal contacts 80 gain enough normal compressing force to have their tail
portions 83 effectively engaged with pads connecting to traces on the
daughter circuit board. Besides, several flexible beams 92 extend from the
top edge of every grounding plate 90 and are bent abutting against the
other surface of the partition 58. Each flexible beam 92 exposes its end
beyond the partition 58 surface though most portions of the flexible beam
92 are received in a corresponding recess 581 disposed thereon. On the
base surface of each grounding plate 90, lanced arms 93 are punched out
therefrom and located next to the shallower recesses 582 formed on the
surface of the partition 58 where the base of the grounding plate 90
abuts. The lanced arms 93 then gain enough space to move flexibly when
they are engaged with any inner circuit board 70. Meanwhile, a plurality
of stops 94 is stamped out of the base surface of each grounding plate 90.
These stops 94 can be shaped as a vertically extending tab partially
seated on the inner face of the bottom wall of the bottom housing 52 or a
vertically risen shear-out protrusion with top and bottom sheared edges.
Every one of the inner circuit board 70 is rested on the top of the
flexible stops of a corresponding grounding plate in order to be
positioned vertically when these parts are assembled.
Referring to FIG. 8, a plurality of inner circuit boards 70, used as main
conductors in the connector 50, are received in the receiving space with
portions of them resting between the partitions 53 of the top housing 51
respectively. Every inner circuit board has pairs of signal traces 71 on
one surface and a grounding layer (no shown) formed on the other.
Basically the signal trace pairs 71 are parallel arranged and spaced apart
from each other on the board surface and a grounding layer 74 is disposed
either between two neighboring signal pairs 71 or partially surrounding
one signal pair 71. Each of signal traces of every pair 71 has pads 72 at
its both ends. The pads 72 at one end of these signal traces 71 are
aligned near a mating edge of the inner circuit board 70 in order to be
engaged with the conductors received in the bottom housing 52. And the
pads 72 at the other end of these signal traces 71 are aligned near
another mating edge of the inner circuit board 70 used to mate with the
complementary connector 60. These mating-use pads 72 all have a cut-off
area 73 (shown one only by dash lines in FIG. 8) near the mating edge of
the inner circuit board 70 in order to keep coincident impedance along the
trace of a signal transmission path because the impedance of the
transmission path varies when a pad 72 is always wider than its connected
trace 71. Similarly, a cut-off area of the grounding layer on the other
side of the inner circuit board 70 neighboring any one of the pads 72 can
affect the impedance of the signal transmission path by a similar coupling
way. Two projections 75 extend out of the top and bottom edges of every
inner circuit board 70 and are inserted in the holes 54, 59 of the top
housing 51 and bottom housing 52 respectively in order to position the
board 70 in the mating direction.
Referring to FIGS. 5 and 8 to 10, it is understandable, when the connector
50 is going to be assembled, the conductors including signal contacts 80
and grounding plates 90 of the bottom housing 52 are first installed. The
signal contacts are installed in the partition 58 of the bottom housing 52
and keep their engaging arms 81 partially exposed out of one surface of
the partition 58. And each grounding plate 90 is installed abutting
against the other surface of one partition 58 and its flexible beams 92
are hung down in the recesses 581 on the same exposing surface of the
partition 58 as signal contacts 80. Then inner circuit boards 70 are
respectively inserted into slots formed between partitions 58 and seated
on stops 94 of the grounding plates 90 next to these boards 70 and the
bottom of the slots. The engaging arm 81 of every signal contact 80 is
then electrically engaged with the corresponding pad 72 of every signal
trace pair 71 of one inner circuit board 70 while the flexible beams 92 of
the grounding plate 90 installed on the same partition 58 as these contact
80 are electrically engaged with grounding layers 74 surrounding the
signal trace pairs 71. And the lanced arms 93 of the same grounding plate
90 are electrically engaged with the grounding layer of a second circuit
board 70 next to the previously mentioned one. Obviously, the distance
between the engaging area of grounding layer 74 and the bottom edge of the
inner circuit board 70 is different from the one between the signal pads
72 and the same edge. Therefore, the insertion of each inner circuit board
70 into its related slot of the bottom housing 52 is easier due to smaller
insertion (or engaging) force needed. Finally, the subassembly of inner
circuit boards 70 and the bottom housing 52 is covered by the top housing
51 with locking arms 55 of the top housing 51 sliding in the grooves 56 of
the bottom housing 52 and being locked therein to put the two housing
parts together. The upper portion of every inner circuit board 70 is
received in the space between partitions 53 of the top housing 51. And the
whole circuit board 70 is releasably kept in position by engaging with
stops 94 of the grounding plate 90 at its bottom and compressible ridges
531 of the top housing 51 at its top to be prevented from excess moving in
a direction along the circuit board surface. Two projections 75 of every
inner circuit board 70 are movably received in hole 54, 59 of the top and
bottom housing to prevent the board from backward moving when the
connector 50 is mated with its complementary connector 60.
Referring again to FIG. 5, the complementary connector 60, a header one for
the backplane assembly connection mostly mounted on the primary backplane
circuit board, has a housing with a bottom wall and two shrouds 61
vertically extending from the opposing sides of the bottom wall. A
plurality of partitions 62 is integrally formed with the bottom wall and
protrusively extending therefrom. These partitions 62 are parallel
arranged and spaced apart from each other. Conductors, including grounding
plates 63 and signal contacts (not shown), are installed onto/in
partitions of the complementary connector 60. Basically the structural
feature or function of grounding plates 63 and signal contacts of the
complementary connector 60 is mostly identical to those conductors in the
bottom housing 52 of the receptacle connector 50. Therefore, the producing
cost of the complementary connector 60 can be reduced. And most of the
advantages mentioned about the receptacle parts can be achieved by the
complementary connector as well.
It is to be understood, however, that even though numerous characteristics
and advantages of the present invention have been set forth in the
foregoing description, together with details of the structure and function
of the invention, the disclosure is illustrative only, and changes may be
made in detail, especially in matters of shape, size, and arrangement of
parts within the principles of the invention to the full extent indicated
by the broad general meaning of the terms in which the appended claims are
expressed.
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