An artificial turf system having a bottom layer comprised of a plurality of pads constructed from a cross-linked, closed cell, high-density foam, a top layer of synthetic fibers disposed upon the bottom layer to provide a synthetic grass surface, and an infill layer installed upon the top layer wherein the bottom layer functions to provide shock absorbing characteristics to the artificial turf system as well as to evacuate water laterally.

A tufted carpet includes a primary backing having a back side and a face side, and a secondary backing. The carpet includes tufts of yarn sewn through the primary backing so as to be exposed on the face side and to form a plurality of back stitches on the back side. The yarn of the tufted carpet is a thermoplastic material having a yarn melting point. The secondary backing is a thermoplastic material in the form of a fluid-impervious film or a fabric having a softening temperature that is no lower than the yarn melting point, or a laminate having an inner and an outer layer, in which the outer layer comprises a thermoplastic material having a softening temperature that is no lower than the yarn melting point. A method for making such a tufted carpet includes the steps of bringing the secondary backing into contact with at least some of the back stitches on the back side of the primary backing, and heating the combination of the primary backing and the secondary backing to a temperature sufficient to adhere the secondary backing to the back stitches without melting the secondary backing.

This invention relates to a synthetic turf comprised of a backing, a synthetic grass-like surface which is comprised of textured and non-textured grass-like fibers that are secured to the backing. The synthetic turf further comprises a fill layer comprised of substantially ambient rubber spread substantially uniform throughout the textured and non-textured grass-like fibers. This invention also relates to synthetic turf systems.

A synthetic grass assembly for installation on a supporting soil substrate includes a pile fabric with a flexible sheet backing and rows of upstanding synthetic ribbons representing grass blades, extending upwardly from an upper surface of the backing. An infill layer of two distinct graded courses of particulate material is disposed interstitially between the upstanding ribbons upon the upper surface of the backing and of a depth less than the length of the ribbons. A bottom course of intermixed hard sand and resilient rubber granules with substantially identical particle size distribution characteristics is installed upon the backing and a top course exclusively of resilient rubber granules is placed upon the bottom course.

The system contains an infill for drainage by using crusher fine to absorb and dispense water to a piping system that releases the water into a leech field system, using a final pipe to dispense the water out of the artificial turf covered field. The specified crusher fine not only adds to the absorption and the drainage, but it also has the ability to give which enables the turf to have the ability to be safer and drain faster. The drainage system also has perforations in the turf for drainage which is installed with nailers over the prepared filed. In addition, specific mixtures of non-compacting silica sand and a symmetric rubber grind make up the infill system.