WikiPatents - Community Patent Review
Create Free Account  |  License or Sell Your Patent  |  WikiPatents Marketplace  |  WikiPatents Blog
Username:  Password:  
    
Advanced Search
Motor-driven power steering apparatus    

Custom CD of patents similar to US6727669 : Motor-driven power steering apparatus - $19.95
United States Patent6727669   
Link to this pagehttp://www.wikipatents.com/6727669.html
Inventor(s)Suzuki; Hiroshi (Kariya, JP); Sakai; Atsuo (Kariya, JP); Ito; Kazuhiko (Kariya, JP)
AbstractA motor-driven power steering apparatus includes a motor for generating assisting force to be imparted to a steering mechanism, a control signal generation section for generating a motor control signal on the basis of at least steering torque applied to a steering wheel, a motor drive unit for driving the motor in accordance with the motor control signal, and a step-up circuit provided between a battery to the motor drive unit. The step-up circuit includes a step-up coil whose one end is connected to the battery, a first switching element connected between the other end of the step-up coil and the ground, a second switching element connected between the other end of the step-up coil and an output terminal, and a capacitor connected between the output terminal and the ground and smoothing output voltage appearing at the output terminal. The apparatus further includes a step-up circuit control unit which detects the output voltage and controls the first and second switching elements on the basis of difference between a target output voltage and the detected output voltage. During power generation periods, at least the first switching element is turned on and off in order to increase the output voltage supplied to the motor through step-up operation. During regeneration periods, at least the second switching element is turned on and off.
   














 Title Information Submit all comments and votes
 
Patent Text Patent PDF Print Page Summary File History
Plain text PDF images Print Summary File History
Inventor     Suzuki; Hiroshi (Kariya, JP); Sakai; Atsuo (Kariya, JP); Ito; Kazuhiko (Kariya, JP)
Owner/Assignee     Toyoda Koki Kabushiki Kaisha (Kariya, JP)
Patent assignment
All assignments
Company News
Publication Date     April 27, 2004
Application Number     10/244,557
PAIR File History     Application Data   Transaction History
Image File Wrapper   Patent Term   Fees
Litigation
Filing Date     September 17, 2002
US Classification    
Int'l Classification    
Examiner     Masih; Karen
Assistant Examiner    
Attorney/Law Firm     Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
Address
Parent Case    
Priority Data     Sep 18, 2001 [JP] 2001-283396
USPTO Field of Search    
Patent Tags     motor-driven power steering
   
Enter a comma (,) or semicolon (;) between multiple tag words/phrases.
Describe this patent:
 Amusing   
 Clever   
 Complex   
 Efficient   
 Historic   
 Important   
 Innovative   
 Interesting   
 Practical   
 Simple   
[no votes]
Patent WIKI

Share information and news about this patent, including information and news about the technology, inventors, company, ligation and licensing.

 References Submit all comments and votes
 
*references marked with an asterisk below are user-added references
 U.S. References
 
Add a new US reference:  
ReferenceRelevancyCommentsReferenceRelevancyComments
6431307
Yoshida
180/446
Aug,2002

[0 after 0 votes]
6427104
Matsushita
701/41
Jul,2002

[0 after 0 votes]
 Foreign References
 Other References
 Market Review Submit all comments and votes
   
Market Size
Estimate the gross annual revenues of the relevant market sector:
> $10B
$5B - $10B
$2B - $5B
$500M - $2B
$100M - $500M
$10M - $100M
$1M - $10M
$500K - $1M
$100K - $500K
< $100K
[No votes]
$0
 
$0   $2.5B   $5B   $7.5B   $10B

[0 market size comments]
Market Share
Estimate the percentage of the relevant market sector this invention will capture:
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%

[0 market share comments]
Reasonable Royalty
What percentage of gross sales should the inventor or assignee be paid?
75% - 100%
50% - 74.99%
25% - 49.99%
10 - 24.99%
5 - 9.99%
2 - 4.99%
1 - 1.99%
< 1%
[No votes]
0.0%
 
0%   25%   50%   75%   100%

[0 reasonable royalty comments]
Public's "Guesstimation" of Royalty Value
Market SizeN/A[No votes]
xMarket ShareN/A[No votes]
xReasonable RoyaltyN/A[No votes]

N/A

[0 Guesstimation of Royalty Value Comments]
License Availablity
If you are NOT the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
[0 license availability comments]
License Availablity
If you ARE the owner or assignee, answer here:
Yes, license is available for purchase

No, license is not currently available



[No votes]
[0 owner/assignee comments]
Competitive Advantage
Does this invention have a significant competitive advantage over similar technologies?
Yes

No



[No votes]
Most helpful competitive advantage comment
[No comments]

[0 competitive advantage comments]
Commercial Alternatives
Are there viable commercial alternatives for this invention?
Yes

No



[No votes]
Most helpful commercial alternative comment
[No comments]

[0 commercial alternatives comments]
 Technical Review Submit all comments and votes
 Claims Submit all comments and votes
 


What is claimed is:

1. A motor-driven power steering apparatus for a vehicle, comprising: a steering mechanism for steering the vehicle in accordance with operation of a steering wheel; a motor mechanically coupled to the steering mechanism and generating assisting force to be imparted to the steering mechanism; control signal generation means for generating a motor control signal on the basis of at least steering torque applied to the steering wheel; motor drive means for driving the motor in accordance with the motor control signal; a step-up circuit provided in a current supply circuit extending from a battery to the motor drive means, the step-up circuit including a step-up coil whose one end is connected to the battery for reception of battery voltage, a first switching element connected between the other end of the step-up coil and the ground, a second switching element connected between the other end of the step-up coil and an output terminal, and a capacitor connected between the output terminal and the ground and smoothing output voltage which is produced by means of the step-up coil and appears at the output terminal; and step-up circuit control means for detecting the output voltage and controlling the first and second switching elements on the basis of difference between a target output voltage and the detected output voltage in such a manner that during power generation periods, at least the first switching element is turned on and off in order to increase the output voltage supplied to the motor through step-up operation, and during regeneration periods, at least the second switching element is turned on and off.

2. A motor-driven power steering apparatus according to claim 1, wherein the first and second switching elements are each constituted by a field effect transistor.

3. A motor-driven power steering apparatus according to claim 1, wherein the step-up circuit control means turns the first and second switching elements on and off alternately on the basis of the difference between the target output voltage and the detected output voltage in such a manner that during power generation periods, the output voltage supplied to the motor is increased through step-up operation, and during regeneration periods, regenerative current output from the motor flows to the battery.

4. A motor-driven power steering apparatus according to claim 2, wherein the step-up circuit control means turns the first and second switching elements on and off alternately on the basis of the difference between the target output voltage and the detected output voltage in such a manner that during power generation periods, the output voltage supplied to the motor is increased through step-up operation, and during regeneration periods, regenerative current output from the motor flows to the battery.

5. A motor-driven power steering apparatus according to claim 1, further comprising: steering state judgment means for determining, on the basis of the difference between the target output voltage and the detected output voltage, whether the motor is in a power generation state or in a regeneration state, wherein the step-up circuit control means turns at least one of the first and second switching elements on and off on the basis of the state of the motor determined by the steering state judgment means.

6. A motor-driven power steering apparatus according to claim 2, further comprising: steering state judgment means for determining, on the basis of the difference between the target output voltage and the detected output voltage, whether the motor is in a power generation state or in a regeneration state, wherein the step-up circuit control means turns at least one of the first and second switching elements on and off on the basis of the state of the motor determined by the steering state judgment means.

7. A motor-driven power steering apparatus according to claim 5, wherein the step-up circuit control means turns only the first switching element on and off when the steering state judgment means determines that the motor is in a power generation state, and turns the first and second switching elements on and off alternately when the steering state judgment means determines that the motor is in a regeneration state.

8. A motor-driven power steering apparatus according to claim 5, wherein the step-up circuit control means turns only the first switching element on and off when the steering state judgment means determines that the motor is in a power generation state, and turns only the second switching element on and off when the steering state judgment means determines that the motor is in a regeneration state.

9. A motor-driven power steering apparatus according to claim 5, wherein the step-up circuit control means turns the first and second switching elements on and off alternately when the steering state judgment means determines that the motor is in a power generation state, and turns only the second switching element on and off when the steering state judgment means determines that the motor is in a regeneration state.

10. A motor-driven power steering apparatus according to claim 6, further comprising a bootstrap circuit including a bootstrap capacitor and connected to a line extending between the battery and the drain of the first switching element, the bootstrap circuit being connected to a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, wherein when the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns the first and second switching elements on and off alternately; and when the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns the second switching element on and off and turns the first switching element on and off at a predetermined duty ratio in alternating periods of constant intervals.

11. A motor-driven power steering apparatus according to claim 6, further comprising a bootstrap circuit including a bootstrap capacitor and connected to a line extending between the battery and the drain of the first switching element, the bootstrap circuit being connected to a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, wherein when the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns the first and second switching elements on and off alternately; and when the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means performs PWM control in order to turn only the second switching element on and off at a duty ratio and restricts the duty ratio so as not to exceed a predetermined duty ratio.

12. A motor-driven power steering apparatus according to claim 6, further comprising load state judgment means for determining a load status of the motor, wherein the step-up circuit control means turns at least one of the first and second switching elements on and off on the basis of the steering state as detected by the steering state judgment means and the load state of the motor as determined by the load state judgment means.

13. A motor-driven power steering apparatus according to claim 12, wherein when the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns only the first switching element on and off and maintains the second switching element off continuously if the load state judgment means determines that the motor is in a light load state, and turns the first and second switching elements on and off alternately if the load state judgment means determines that the motor is in a heavy load state; and when the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns only the second switching element on and off.

14. A motor-driven power steering apparatus according to claim 12, further comprising a bootstrap circuit including a bootstrap capacitor and connected to a line extending between the battery and the drain of the first switching element, the bootstrap circuit being connected a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, wherein when the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns only the first switching element on and off and maintains the second switching element off continuously if the load state judgment means determines that the motor is in a light load state, and turns the first and second switching elements on and off alternately if the load state judgment means determines that the motor is in a heavy load state; and when the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns the second switching element on and off and turns the first switching element on and off at a fixed duty ratio in alternating periods of constant intervals.

15. A motor-driven power steering apparatus according to claim 12, further comprising a bootstrap circuit including a bootstrap capacitor and connected to a line extending between the battery and the drain of the first switching element, the bootstrap circuit being connected a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, wherein when the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns only the first switching element on and off and maintains the second switching element off continuously if the load state judgment means determines that the motor is in a light load state, and turns the first and second switching elements on and off alternately if the load state judgment means determines that the motor is in a heavy load state; and when the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means performs PWM control in order to turn only the second switching element on and off at a duty ratio and restricts the duty ratio so as not to exceed a predetermined duty ratio.

16. A motor-driven power steering apparatus according to claim 6, further comprising a bootstrap circuit including a bootstrap capacitor and connected to the drain of the second switching element, the bootstrap circuit being connected a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, wherein when the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns the first and second switching elements on and off alternately; and when the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns only the second switching element on and off.

17. A motor-driven power steering apparatus according to claim 1, wherein the step-up circuit control means includes: target output voltage setting means for setting a target output voltage of the step-up circuit; control computation means for performing at least computation for proportional control on the basis of the difference between the target output voltage and the detected output voltage and for outputting a computed value; and PWM computation means for performing PWM computation on the basis of the computed value so as to determine a duty ratio, wherein the first and second switching elements are turned on and off in accordance with the determined duty ratio; and the target output voltage setting means changes the target output voltage in accordance with an operation state parameter indicative of an operation state of the vehicle or the motor.

18. A motor-driven power steering apparatus according to claim 1, wherein the step-up circuit control means includes: target output voltage setting means for setting a target output voltage of the step-up circuit; control computation means for performing at least computation for proportional control on the basis of the difference between the target output voltage and the detected output voltage and for outputting a computed value; and PWM computation means for performing PWM computation on the basis of the computed value so as to determine a duty ratio, wherein the first and second switching elements are turned on and off in accordance with the determined duty ratio; and the step-up circuit control means restricts the duty ratio so as not to exceed a predetermined duty ratio.

19. A motor-driven power steering apparatus according to claim 1, further comprising: status parameter detection means for detecting a parameter indicative of states of the step-up circuit; and judgment means for comparing the parameter detected by the status parameter detection means with a judgment value and judging whether or not the step-up circuit is normal, wherein the step-up circuit control means stops step-up control for the step-up circuit when the judgment means judges that the step-up circuit is not normal.

20. A motor-driven power steering apparatus according to claim 19, further comprising: first open-close means connected to a battery-voltage supply section of the step-up circuit and turned on and off by the step-up circuit control means; and second open-close means for controlling supply of electrical power to the motor, wherein when the judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means off.

21. A motor-driven power steering apparatus according to claim 19, wherein when the judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means maintains the first switching element off continuously and maintains the second switching element on continuously.

22. A motor-driven power steering apparatus according to claim 2, further comprising: first open-close means connected to a battery-voltage supply section of the step-up circuit and turned on and off by the step-up circuit control means; and a circuit which includes a first resistor connected to a connection point between the drain of the first switching element and the battery-voltage supply section and which receives an ignition voltage when an ignition switch is turned on, wherein the step-up circuit control means includes: first element control means, operated when the ignition switch is turned on, for turning at least the first switching element on or off before the first open-close means is turned on; drain voltage detection means for detecting drain voltage of the first or second switching element; and first failure judgment means for comparing the drain voltage with a first failure judgment value and determining whether the step-up circuit suffers a failure.

23. A motor-driven power steering apparatus according to claim 22, further comprising: second open-close means for controlling supply of electrical power to the motor, wherein when the first failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means off.

24. A motor-driven power steering apparatus according to claim 22, further comprising: second open-close means for controlling supply of electrical power to the motor, wherein when the first failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means on, maintains the first switching element off continuously, and maintains the second switching element on continuously.

25. A motor-driven power steering apparatus according to claim 2, further comprising: first open-close means connected to a battery-voltage supply section of the step-up circuit and turned on and off by the step-up circuit control means; a circuit which includes a second resistor connected to the drain of the second switching element and which receives an ignition voltage when an ignition switch is turned on, wherein the step-up circuit control means includes: second element control means, operated when the ignition switch is turned on, for turning the first and second switching elements on simultaneously, turning the first and second switching elements off simultaneously, or turning the first switching element off and the second switching element on, before the first open-close means is turned on; drain voltage detection means for detecting drain voltage of at least the first switching element; and second failure judgment means for comparing the drain voltage with a second failure judgment value and determining whether the step-up circuit suffers a failure.

26. A motor-driven power steering apparatus according to claim 25, further comprising: second open-close means for controlling supply of electrical power to the motor, wherein when the second failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means off.

27. A motor-driven power steering apparatus according to claim 25, further comprising: second open-close means for controlling supply of electrical power to the motor, wherein when the second failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means on, maintains the first switching element off continuously, and maintains the second switching element on continuously.
 Description Submit all comments and votes
 


BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a motor-driven power steering apparatus for imparting assist force to a steering system of an automobile or other vehicle by use of a motor, and more particularly to a motor-driven power steering apparatus having a step-up circuit capable of regulating current supplied from an on-vehicle battery to the motor.

2. Description of the Related Art

Conventionally, there has been used a motor-driven power steering apparatus which assists operation of a steering wheel through utilization of rotational force of a motor. In such a motor-driven power steering apparatus, when a driver rotates the steering wheel to steer the vehicle, the motor imparts to a steering mechanism a steering assist force corresponding to a steering torque that the driver applies to the steering wheel.

Incidentally, the above-described motor-driven power steering apparatus is a system that requires large current in order to produce large torque.

Conventionally, since voltage output from an on-vehicle battery (DC 12 V) is applied directly to a motor-driven power steering apparatus, a motor designed to operate at DC 12V is used therein, with the result that large current is supplied to the motor. Therefore, the size of the motor unavoidably increases, and the capacity (thickness) of wiring lines to be used unavoidably increases.

In order to solve the above problem, there has been proposed a motor-driven power steering apparatus capable of regulating current supplied from an on-vehicle battery to a motor (Japanese Patent Application Laid-Open No. 8-127350).

In the motor-driven power steering apparatus, as shown in FIG. 51, a step-up circuit 300 and a step-up circuit controller 301 are provided in a circuit for supplying current to the motor. The step-up circuit 300 is provided between a point P1 to which battery voltage V.sub.PIG (DC 12V) is applied from an on-vehicle battery and a point P2 from which voltage is applied to the motor. The step-up circuit 300 includes capacitors C1 and C2, a coil L, a diode D, and a switching transistor Q1.

The step-up circuit controller 301 outputs a duty-ratio drive signal to the transistor Q1 of the step-up circuit 300 in order to control the transistor Q1 according to the duty-ratio drive signal (duty control). By virtue of this duty control, the transistor Q1 performs switching operation as shown in FIG. 52. As a result, accumulation of energy in the coil L and discharge of energy from the coil L are repeated, and high voltage generated by virtue of discharge appears on the cathode side of the diode D. Note that, in FIG. 52, T.alpha. represents an ON period; T represents a pulse cycle; and .alpha. represents a duty ratio (on duty). These definitions will be used throughout the present specification. When the transistor Q1 is turned on, current flows through the coil L, and when the transistor Q1 is turned off, the current flowing through the coil L is cut off.

When the current flowing through the coil L is cut off, high voltage is generated on the cathode side of the diode D so as to prevent magnetic flux from changing in response to cut off of the current. Through iteration of this operation, high voltage is generated repeatedly on the cathode side of the diode D. The high voltage is smoothed by means of the capacitor C2 and is fed to the point P2 as output voltage V.sub.BPIG.

The voltage obtained through step-up effected by the step-up circuit 300 relates to the duty ratio of the duty-ratio drive signal output from the step-up circuit controller 301. When the duty ratio increases, the output voltage V.sub.BPIG increases; and when the duty ratio decreases, the output voltage V.sub.BPIG decreases.

However, since the conventional step-up circuit 300 uses the diode D as described above, a problem arises when the motor enters a regeneration state. That is, even when the motor enters a regeneration state, current cannot flow from the voltage application point P2 toward the battery B, due to presence of the diode D, so that the output voltage V.sub.BPIG increases. Due to this increased voltage, the step-up circuit 300 may be broken. In the example shown in FIG. 51, the capacitor C2 and the diode D, which constitute the step-up circuit 300, may be broken.

SUMMARY OF THE INVENTION

In view of the foregoing, an object of the present invention is to provide a motor-driven power steering apparatus in which a step-up circuit is not broken even when a motor enters a regeneration state.

In order to achieve the above object, the present invention provides a motor-driven power steering apparatus for a vehicle, comprising: a steering mechanism for steering the vehicle in accordance with operation of a steering wheel; a motor mechanically coupled to the steering mechanism and generating assisting force to be imparted to the steering mechanism; control signal generation means for generating a motor control signal on the basis of at least steering torque applied to the steering wheel; motor drive means for driving the motor in accordance with the motor control signal; a step-up circuit provided in a current supply circuit extending from a battery to the motor drive means, the step-up circuit including a step-up coil whose one end is connected to the battery for reception of battery voltage, a first switching element connected between the other end of the step-up coil and the ground, a second switching element connected between the other end of the step-up coil and an output terminal, and a capacitor connected between the output terminal and the ground and smoothing output voltage which is produced by means of the step-up coil and appears at the output terminal; and step-up circuit control means for detecting the output voltage and controlling the first and second switching elements on the basis of difference between a target output voltage and the detected output voltage in such a manner that during power generation periods, at least the first switching element is turned on and off in order to increase the output voltage supplied to the motor through step-up operation, and during regeneration periods, at least the second switching element is turned on and off.

In the motor-driven power steering apparatus having the above-described configuration, the step-up circuit does not break even when the motor enters a regeneration state.

Preferably, the first and second switching elements are each constituted by a field effect transistor. In this case, the reliability and efficiency of the motor-driven power steering apparatus can be improved.

Preferably, the step-up circuit control means turns the first and second switching elements on and off alternately on the basis of the difference between the target output voltage and the detected output voltage in such a manner that during power generation periods, the output voltage supplied to the motor is increased through step-up operation, and during regeneration periods, regenerative current output from the motor flows to the battery.

In this case, the output voltage supplied to the motor can be increased through step-up operation during power generation periods, and regenerative current output from the motor can flow to the battery during regeneration periods.

Preferably, the motor-driven power steering apparatus further comprises steering state judgment means for determining, on the basis of the difference between the target output voltage and the detected output voltage, whether the motor is in a power generation state or in a regeneration state, wherein the step-up circuit control means turns at least one of the first and second switching elements on and off on the basis of the state of the motor determined by the steering state judgment means.

This configuration prevents the output voltage from increasing during regeneration periods.

The step-up circuit control means may turn only the first switching element on and off when the steering state judgment means determines that the motor is in a power generation state, and turn the first and second switching elements on and off alternately when the steering state judgment means determines that the motor is in a regeneration state.

In this case, since the first switching element is turned on and off during power generation periods, heat generation and loss during power generation periods can be reduced as compared with heat generation and loss in a diode used in conventional apparatuses.

Alternatively, the step-up circuit control means may turn only the first switching element on and off when the steering state judgment means determines that the motor is in a power generation state, and turn only the second switching element on and off when the steering state judgment means determines that the motor is in a regeneration state.

In this case as well, heat generation and loss during power generation periods can be reduced as compared with that of a diode used in conventional apparatuses. Further, since the second switching element is turned on and off during regeneration periods, heat (loss) produced by current which flows through the second switching element in on periods can be reduced, whereby efficiency can be increased.

Alternatively, the step-up circuit control means may turn the first and second switching elements on and off alternately when the steering state judgment means determines that the motor is in a power generation state, and turn only the second switching element on and off when the steering state judgment means determines that the motor is in a regeneration state.

In this case, during power generation periods, the second switching element is turned on for step-up operation in order to reduce the quantity of heat (loss) generated by current which flows through the second switching element in on periods, as compared with that generated by current flowing through the parasitic diode of the second switching element. Thus, efficiency during step-up operation (power generation periods) can be increased. Further, since the second switching element is turned on and off during regeneration periods, heat (loss) produced by current which flows through the second switching element in on periods can be reduced, whereby efficiency can be increased.

Preferably, a bootstrap circuit including a bootstrap capacitor is connected to a line extending between the battery and the drain of the first switching element, the bootstrap circuit being connected to a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, and the step-up circuit control means operates as follows. When the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns the first and second switching elements on and off alternately. When the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns the second switching element on and off and turns the first switching element on and off at a duty ratio in alternating periods of constant intervals.

In this case, the capacitor of the bootstrap circuit can be charged through the on-off operation of the first switching element during regeneration periods, whereby the second switching element can be turned on reliably during regeneration periods. Thus, it becomes possible to absorb regenerative current by the battery.

Preferably, a bootstrap circuit including a bootstrap capacitor may be connected to a line extending between the battery and the drain of the first switching element, the bootstrap circuit being connected to a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, and the step-up circuit control means operates as follows. When the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns the first and second switching elements on and off alternately. When the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means performs PWM control in order to turn only the second switching element on and off at a duty ratio, and restricts the duty ratio so as not to exceed a predetermined duty ratio.

In this case, during regeneration periods, the second switching element can be turned off without fail, so that, during such an off period, the electromagnetic energy accumulated in the coil can be absorbed by the battery. Further, at that time, the parasitic diode of the first switching element enters an on state, and the potential at the connection point between the bootstrap capacitor and the parasitic diode assumes the ground level, so that the bootstrap capacitor can be charged, and thus the second switching element can be driven.

Preferably, the motor-driven power steering apparatus further comprises load state judgment means for determining a load status of the motor, wherein the step-up circuit control means turns at least one of the first and second switching elements on and off on the basis of the steering state as detected by the steering state judgment means and the load state of the motor as determined by the load state judgment means.

In this case, since at least one of the first and second switching elements can be turned on and off on the basis of the steering state and the load state of the motor, proper control can be performed on the basis of the steering state and the load state.

Preferably, the step-up circuit control means operates as follows. When the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns only the first switching element on and off and maintains the second switching element off continuously if the load state judgment means determines that the motor is in a light load state, and turns the first and second switching elements on and off alternately if the load state judgment means determines that the motor is in a heavy load state. When the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns only the second switching element on and off.

Preferably, a bootstrap circuit including a bootstrap capacitor is connected to a line extending between the battery and the drain of the first switching element, the bootstrap circuit being connected a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, and the step-up circuit control means operates as follows. When the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns only the first switching element on and off and maintains the second switching element off continuously if the load state judgment means determines that the motor is in a light load state, and turns the first and second switching elements on and off alternately if the load state judgment means determines that the motor is in a heavy load state. When the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns the second switching element on and off and turns the first switching element on and off at a fixed duty ratio in alternating periods of constant intervals.

Alternatively, the step-up circuit control means operates as follows. When the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns only the first switching element on and off and maintains the second switching element off continuously if the load state judgment means determines that the motor is in a light load state, and turns the first and second switching elements on and off alternately if the load state judgment means determines that the motor is in a heavy load state. When the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means performs PWM control in order to turn only the second switching element on and off at a duty ratio and restricts the duty ratio so as not to exceed a predetermined duty ratio.

In these cases, when the motor is in a light load state, only the first switching element is turned on and off, and the second switching element is maintained off continuously, so that the heat generation and switching loss of the second switching element are reduced to zero, whereby efficiency can be improved.

Alternatively, a bootstrap circuit including a bootstrap capacitor is connected to the drain of the second switching element, the bootstrap circuit being connected a gate of the second switching element as a drive power source for the second switching element in order to apply electrical potential of the bootstrap capacitor to the gate of the second switching element, and the step-up circuit control means operates as follows. When the steering state judgment means determines that the motor is in a power generation state, the step-up circuit control means turns the first and second switching elements on and off alternately. When the steering state judgment means determines that the motor is in a regeneration state, the step-up circuit control means turns only the second switching element on and off.

In this case, during regenerative periods, the drain potential of the second switching element increases due to regenerative power even in a state in which the second switching element is maintained off continuously, so that the gate potential of the second switching element can be made higher than the source potential thereof. Therefore, the second switching element can be turned on in order to allow the battery to absorb regenerative current.

Preferably, the step-up circuit control means includes target output voltage setting means for setting a target output voltage of the step-up circuit; control computation means for performing at least computation for proportional control on the basis of the difference between the target output voltage and the detected output voltage and for outputting a computed value; and PWM computation means for performing PWM computation on the basis of the computed value so as to determine a duty ratio, wherein the first and second switching elements are turned on and off in accordance with the determined duty ratio; and the target output voltage setting means changes the target output voltage in accordance with an operation state parameter indicative of an operation state of the vehicle or the motor.

In this case, since the target output voltage setting means changes the target output voltage in accordance with the operation state parameter indicative of an operation state of the vehicle or the motor, the first and second switching elements can be turned on and off in accordance with the operation state.

Preferably, the step-up circuit control means includes target output voltage setting means for setting a target output voltage of the step-up circuit; control computation means for performing at least computation for proportional control on the basis of the difference between the target output voltage and the detected output voltage and for outputting a computed value; and PWM computation means for performing PWM computation on the basis of the computed value so as to determine a duty ratio, wherein the first and second switching elements are turned on and off in accordance with the determined duty ratio; and the step-up circuit control means restricts the duty ratio so as not to exceed a predetermined duty ratio.

In this case, since duty ratio restriction is provided, breakage of the step-up circuit can be prevented in both power generation and regeneration periods.

Preferably, the motor-driven power steering apparatus further comprises status parameter detection means for detecting a parameter indicative of states of the step-up circuit; and judgment means for comparing the parameter detected by the status parameter detection means with a judgment value and judging whether or not the step-up circuit is normal, wherein the step-up circuit control means stops step-up control for the step-up circuit when the judgment means judges that the step-up circuit is not normal.

In this case, when the step-up circuit suffers a failure, the step-up control for the step-up circuit can be stopped, whereby breakage of the step-up circuit in an anomalous state can be prevented.

Preferably, the motor-driven power steering apparatus further comprises first open-close means connected to a battery-voltage supply section of the step-up circuit and turned on and off by the step-up circuit control means; and second open-close means for controlling supply of electrical power to the motor, wherein when the judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means off.

In this case, when the step-up circuit suffers a failure, the motor-driven power steering apparatus can be switched to a manual steering mode. In addition, since no regenerative current flows into the step-up circuit even when the motor enters a regeneration state, breakage of circuit elements of the step-up circuit can be prevented.

Preferably, when the judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means maintains the first switching element off continuously and maintains the second switching element on continuously.

In this case, when the step-up circuit suffers a failure, assist control at the battery voltage can be continued. In addition, during regeneration periods, regenerative current can be absorbed by the battery.

Preferably, the motor-driven power steering apparatus further comprises first open-close means connected to a battery-voltage supply section of the step-up circuit and turned on and off by the step-up circuit control means; and a circuit which includes a first resistor connected to a connection point between the drain of the first switching element and the battery-voltage supply section and which receives an ignition voltage when an ignition switch is turned on. The step-up circuit control means includes first element control means, operated when the ignition switch is turned on, for turning at least the first switching element on or off before the first open-close means is turned on; drain voltage detection means for detecting drain voltage of the first or second switching element; and first failure judgment means for comparing the drain voltage with a first failure judgment value and determining whether the step-up circuit suffers a failure.

In this case, the judgment as to whether the step-up circuit suffers a failure can be performed in an initial check stage after the ignition switch is turned on.

Preferably, the motor-driven power steering apparatus further comprises second open-close means for controlling supply of electrical power to the motor, wherein when the first failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means off.

In this case, when the step-up circuit is judged to suffer a failure in an initial check stage after the ignition switch is turned on, the failsafe mechanism operates.

Preferably, the motor-driven power steering apparatus further comprises second open-close means for controlling supply of electrical power to the motor, wherein when the first failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means on, maintains the first switching element off continuously, and maintains the second switching element on continuously.

In this case, even when the step-up circuit is judged to suffer a failure in an initial check stage after the ignition switch is turned on, assist control at the battery voltage can be performed, although assist control at boosted voltage produced by means of the step-up circuit cannot be performed. In addition, regenerative current can be absorbed by the battery during regeneration periods.

Preferably, the motor-driven power steering apparatus further comprises first open-close means connected to a battery-voltage supply section of the step-up circuit and turned on and off by the step-up circuit control means; and a circuit which includes a second resistor connected to the drain of the second switching element and which receives an ignition voltage when an ignition switch is turned on. The step-up circuit control means includes second element control means, operated when the ignition switch is turned on, for turning the first and second switching elements on simultaneously, turning the first and second switching elements off simultaneously, or turning the first switching element off and the second switching element on, before the first open-close means is turned on; drain voltage detection means for detecting drain voltage of at least the first switching element; and second failure judgment means for comparing the drain voltage with a second failure judgment value and determining whether the step-up circuit suffers a failure.

In this case, the judgment as to whether the step-up circuit suffers a failure can be performed in an initial check stage after the ignition switch is turned on.

Preferably, the motor-driven power steering apparatus further comprises second open-close means for controlling supply of electrical power to the motor, wherein when the second failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means off.

In this case, when the step-up circuit is judged to suffer a failure in an initial check stage after the ignition switch is turned on, the failsafe mechanism operates.

Preferably, the motor-driven power steering apparatus further comprises second open-close means for controlling supply of electrical power to the motor, wherein when the second failure judgment means judges that the step-up circuit suffers a failure, the step-up circuit control means turns the first and second open-close means on, maintains the first switching element off continuously, and maintains the second switching element on continuously.

In this case, even when the step-up circuit is judged to suffer a failure in an initial check stage after the ignition switch is turned on, assist control at the battery voltage can be performed, although assist control at boosted voltage produced by means of the step-up circuit cannot be performed. In addition, regenerative current can be absorbed by the battery during regeneration periods.

BRIEF DESCRIPTION OF THE DRAWINGS

Various other objects, features and many of the attendant advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description of the preferred embodiments when considered in connection with the accompanying drawings, in which:

FIG. 1 is a schematic diagram of a motor-driven power steering apparatus according to a first embodiment of the present invention;

FIG. 2 is a control block diagram of the motor-driven power steering apparatus of FIG. 1;

FIG. 3 is a control block diagram of the CPU shown in FIG. 1;

FIG. 4 is a circuit diagram of the step-up circuit shown in FIG. 2;

FIG. 5 is a control block diagram of the controller shown in FIG. 2 during step-up operation;

FIG. 6 is a diagram showing waveforms of duty ratio drive signals applied to the first and second transistors shown in FIG. 4;

FIG. 7 is a diagram showing waveforms of duty ratio drive signals applied to the first and second transistors in a second embodiment;

FIG. 8 is a diagram showing waveforms of duty ratio drive signals applied to the first and second transistors in a third embodiment;

FIG. 9 is a diagram showing waveforms of duty ratio drive signals applied to the first and second transistors in a power generation state in a fourth embodiment;

FIG. 10 is a diagram showing waveforms of duty ratio drive signals applied to the first and second transistors in a regeneration state in the fourth embodiment;

FIG. 11 is a circuit diagram of a step-up circuit according to a fifth embodiment;

FIG. 12 is a diagram showing waveforms of duty ratio drive signals applied to the first and second transistors in a power generation state in the fifth embodiment;

FIG. 13 is a diagram showing waveforms of duty ratio drive signals applied to the first and second transistors in a regeneration state in the fifth embodiment;

FIG. 14 is a control block diagram showing functions which are realized by a control program for regeneration performed by the CPU in a sixth embodiment;

FIG. 15 is an explanatory view showing a pattern of driving the first and second transistors in a regeneration state in the sixth