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Description  |
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BACKGROUND OF THE INVENTION
The present invention relates to a semiconductor integrated circuit having
electrically erasable and programmable nonvolatile memory elements. More
particularly, the invention relates, for example, to techniques which are
effective when applied to a semiconductor integrated circuit having a
nonvolatile memory wherein two nonvolatile memory elements are used as a
storage unit.
In recent years, as a memory device in which data or program-constituting
data are stored, substantial public attention has been directed to a flash
EEPROM (hereinbelow, termed "flash memory"), which is a nonvolatile
storage device from/into which stored data/data to be stored are
electrically erasable/programmable collectively in predetermined units.
The flash memory has its memory cells configured of electrically erasable
and programmable nonvolatile memory elements, and it is capable of erasing
data or program-constituting data once written into the memory cells and
rewriting (programming) new data or program-constituting data into the
memory cells.
Therefore, for the purpose of, e.g., altering data, correcting the bugs of
a program or updating a program after a flash memory or a macrocomputer
having a built-in flash memory has been assembled into an application
system, data or data constituting the program as stored in the flash
memory can be altered, so that the term necessary for the development of
the application system can be shortened, and so that the flexibility of
the development of the program of the application system is enhanced.
On the other hand, in recent years, note has also been taken of a system
semiconductor device (hereinbelow, also termed "system LSI") wherein one
system can be constructed of a single semiconductor integrated circuit
device by forming on a single semiconductor substrate a central processing
unit (hereinbelow, also termed "CPU") as a data control device, a dynamic
random access memory (hereinbelow, also termed "DRAM") as a large-scale
storage device, a static random access memory (hereinbelow, also termed
"SRAM") as a high-speed storage device or cache memory, and other
functional circuits. Such a system LSI is effective for reducing the size
of a printed circuit board or packaging circuit board, etc., and
especially for reducing the size and lightening the weight of a portable
telephone set, a portable data terminal, and similar portable equipment.
Incidentally, after the completion of the present invention, the inventors
investigated into known examples from a viewpoint-A and a viewpoint-B, as
stated below.
The viewpoint-A concerns the use of a polysilicon gate of single layer for
forming the memory cell of a nonvolatile memory, while the viewpoint-B
concerns the use of two memory cells in a differential fashion.
As a result, regarding the viewpoint-A, there have been found the official
gazette of U.S. Pat. No. 5,440,159, the official gazette of U.S. Pat. No.
5,504,706, the official gazette of Japanese Patent Application Laid-open
No. 212471/1992 (the official gazette of corresponding U.S. Pat. No.
5,457,335), and Oosaki et al., "A single Ploy EEPROM Cell Structure for
Use in Standard CMOS Processes", "IEEE Journal of solid sate circuits",
VOL. 29, NO. 3, March 1994, pp 311-316.
On the other hand, regarding the viewpoint-B, there have been found the
official gazettes of Japanese Patent Applications Laid-open No.
163797/1992, No. 263999/1989, No. 74392/1992, No. 127478/1992, No.
129091/1992 and No. 268180/1994, and the official gazette of U.S. Pat. No.
5,029,131.
By the way, the official gazette of Japanese Patent Application Laid-open
No. 212471/1992 discloses also a technique which utilizes an electrically
programmable nonvolatile memory (EPROM) as a remedy circuit for a read
only memory (ROM). Further, the official gazette contains the statement
that the nonvolatile memory element of single-layer gate structure
according to this invention can be utilized also as an electrically
programmable and erasable nonvolatile memory element which executes
programming with hot carriers and executes erasing with a tunneling
current by applying a high voltage to a source or a drain, or which
executes programming and erasing with tunneling currents.
SUMMARY OF THE INVENTION
The documents found by the investigation into the known examples have not
disclosed at all the possibility that nonvolatile memory cells, each
employing a single polysilicon layer may be utilized in a differential
form, a discussion concerning the relationship between the initial
threshold voltage of the memory cells (the threshold voltage in a thermal
equilibrium state) and a word line potential in a data readout mode, in
the case where the nonvolatile memory cells each employing the single
polysilicon layer are utilized in the differential form, and so forth.
In addition, the following facts have been revealed by the inventors.
It has been found by the inventors that even a memory cell structure in the
differential form has a first problem in that the occurring rate of
readout faults ascribable to the deterioration of charge retention
characteristics are greatly affected by the states of an initial threshold
voltage under which no charge exists in a floating gate, threshold
voltages in write and erase states, and a word line potential in a readout
operation. Incidentally, FIGS. 12 and 13 to be referred to below do not
belong to known techniques, but they are drawings created by the inventors
in order to facilitate the understanding of the present invention.
FIG. 12 shows the threshold voltage distribution of memory cells in the
case where the initial threshold voltage (Vthi) is set comparatively high.
By way of example, the initial threshold voltage (Vthi) is set higher than
the average value between a low threshold voltage (VthL) as in the erase
state and a high threshold voltage (VthH) as in the write state. The
readout word line potential (Vread) is set in the medium range between the
low threshold voltage (VthL) and the initial threshold voltage (Vthi). In
the set state, the voltage difference between the initial threshold
voltage (Vthi) and the high threshold voltage (VthH) under which electrons
are accumulated in the floating gate is small. That is, the quantity of
accumulated charges is small, and a retaining field strength which is
applied to a tunnel oxide film in a retention state is low. As a result,
the fall of the threshold voltage attributed to charge leakage from the
floating gate is difficult to develop. On the other hand, an electric
field in the direction of injecting electrons into the floating gate is
applied to the tunnel oxide film of the memory cell of the low threshold
voltage (VthL) by the word line voltage in the readout operation, so that
the rise of the threshold voltage or a so-called "charge gain" develops.
On this occasion, the undesirable rise of the threshold voltage mounts up
to the initial threshold voltage (Vthi), so that when the threshold
voltage has become higher than the readout word line potential (Vread),
data is inverted so as to produce a readout fault. It has accordingly been
revealed by the inventors that the characteristics as shown in FIG. 12 are
comparatively good at the data retention, but that they are less immune
against the charge gain.
Contrariwise to the above, FIG. 13 shows the threshold voltage distribution
of memory cells in the case where the initial threshold voltage (Vthi) is
set comparatively low. By way of example, the initial threshold voltage
(Vthi) is set lower than the average value between the low threshold
voltage (VthL) and the high threshold voltage (VthH). The readout word
line potential (Vread) is set in the medium range between the low
threshold voltage (VthL) and the initial threshold voltage (Vthi). In the
set state, the voltage difference between the initial threshold voltage
(Vthi) and the low threshold voltage (VthL) under which electrons are not
accumulated in the floating gate is small, and the charge gain based on
the word line voltage in the readout operation is difficult to occur. On
the other hand, the memory cell of the high threshold voltage (VthH) has a
large voltage difference from the initial threshold voltage (Vthi), so
that the quantity of accumulated charges is large, and so that the
retaining field strength which is applied to the tunnel oxide film in the
retention state is high. As a result, the undesirable fall of the
threshold voltage attributed to the charge leakage from the floating gate
is liable to develop. On this occasion, the undesirable fall of the
threshold voltage mounts up to the initial threshold voltage (Vthi), so
that when the threshold voltage has become lower than the readout word
line potential (Vread), data is inverted so as to produce a readout fault.
It has been found by the inventors that the characteristics as shown in
FIG. 13 are immune against the charge gain and can produce a comparatively
large readout current owing to the large difference between the low
threshold voltage (VthL) and the readout word line potential (Vread), but
that they are not good at the data retention.
As a second problem, there is also the problem that, with memory cells of a
floating gate/control gate vertically-stacking structure, namely, memory
cells of the stacked gate type, the manufacturing cost thereof increases
due to the complicated memory cell structure. Especially in a so-called
"system LSI (Large Scale Integration)" product in which a flash memory is
merged with a high-speed logic circuit, a DRAM (Dynamic Random Access
Memory), or the like, which whose market is rapidly expanding in recent
years, an increase of the manufacturing cost thereof to adopt the stacked
gate type memory cells are adopted for the flash memory. According to the
inventors' study, this is caused by increases in the numbers of
photo-masks and manufacturing steps as will be explained below. Since the
tunnel oxide films of the flash memory are thicker than the gate oxide
films of transistors for the logic circuit or the gate oxide films of the
transistors of DRAM cells, there are required a mask for separately
forming the tunnel oxide films, a mask for adding and working polysilicon
films for the floating gates of the flash memory, a mask for working the
word lines of the flash memory, an impurity implanting mask for forming
the drain regions of the flash memory, and impurity implanting masks for
forming the low-concentration N-type source and drain regions and
low-concentration P-type source and drain regions of
high-withstand-voltage transistors constituting write and erase circuits,
and the number of the masks to be added becomes, at least, six. It is
therefore difficult to provide an inexpensive system LSI for civilian
goods in which a flash memory employing stacked gate type memory cells is
packaged. In order to overcome this difficulty, nonvolatile memory
elements of single-layer polysilicon gate structure may be formed.
It is necessary, however, to also consider the relationship of the
thickness of the gate oxide films of the nonvolatile memory elements of
the single-layer polysilicon gate structure with the thickness of the gate
oxide films of the MIS transistors of any other circuit which is packaged
together with the nonvolatile, memory elements. According to the
inventors' study, the limit of the number of times of rewriting the
nonvolatile memory element correlates with the thickness of the gate oxide
film, and so the gate oxide film preferably should be thickened in order
to moderate the rate of the deterioration of the information retention
capability of the element. In order to avoid complicating the
manufacturing process of a semiconductor integrated circuit, however, it
is considered desirable to make the thickness of the gate oxide film in
the nonvolatile memory element of the single-layer gate structure common
with that of the gate oxide film of the MIS transistor of the other
circuit.
An object of the present invention is to provide a semiconductor integrated
circuit which can remarkably enhance a long-term information retention
capability based on a memory cell including a pair of nonvolatile memory
elements in a differential form.
Another object of the present invention is to simplify the device structure
of a semiconductor integrated circuit in which an electrically
programmable nonvolatile memory is merged and packaged.
Still another object of the present invention is to provide a semiconductor
integrated circuit in which a nonvolatile memory is packaged, the
nonvolatile memory being in a 2-cells/1-bit differential form adapted to
conspicuously lower the rate of occurrence of readout faults without
adding any new process to ordinary logic circuit processes or general DRAM
processes.
Yet another object of the present invention is to provide a technique
according to which flash memory cells each including a single-layer
polysilicon gate are utilized as a remedy circuit for a memory module or a
memory circuit formed in a semiconductor device.
The above and other objects and novel features of the present invention
will become apparent from the description provided in this specification
and the accompanying drawings.
Typical aspects of invention disclosed in the present application will be
briefly summarized below.
[1] A first feature of the invention consists of the fact that the
differential connection form of nonvolatile memory elements is adopted for
the memory cell of a nonvolatile memory, and that the initial threshold
voltage of the nonvolatile memory elements is determined considering the
operating point of a sense amplifier and a selection voltage for a word
line. More specifically, with regard to a semiconductor integrated circuit
including a nonvolatile memory (113, 114 or 115) which comprises a
nonvolatile memory cell (131) including a pair of nonvolatile memory
elements (130) each having a source (ST3), a drain (DT3), a floating gate
(FGT) and a control gate (CGT), the pair of control gates sharing a word
line (WL), the pair of drains being respectively coupled to a pair of
complementary data lines (DLt and DLb), and in which information items
read out on said pair of complementary data lines in accordance with
mutually different logical states or different threshold voltage states of
said pair of nonvolatile memory elements are differentially amplified by a
sense amplifier (143); a selection voltage (Vread) which is applied to
said word line for the purpose of the information readout from said
nonvolatile memory elements and an initial threshold voltage (Vthi) of
said nonvolatile memory elements are substantially equalized to each
other. By way of example, the difference voltage between both the voltages
is set at a voltage (for example, a voltage of 50 mV) which is smaller
than the voltage width (.DELTA.Vth) of an input voltage range within which
the sense amplifier is subjected to a transient response operation (that
is, the so-called "high sensitivity range" of the sense amplifier). More
desirably, when the mutually different logical states of the pair of
nonvolatile memory elements are determined by the relatively low threshold
voltage state of one nonvolatile memory element and the relatively high
threshold voltage state of the other nonvolatile memory element, the
initial threshold voltage is set at a voltage which is near the average
value of the relatively low threshold voltage (VthL) and the relatively
high threshold voltage (VthH).
In a charge holding state, the high threshold voltage (VthH) of the
nonvolatile memory element gradually approaches the initial threshold
voltage (Vthi) in a thermal equilibrium state, on account of charge
leakage ascribable to the electric field of the element itself as is
applied to the tunnel film thereof, while the low threshold voltage (VthL)
gradually approaches the initial threshold voltage (Vthi) in the thermal
equilibrium state, on account of an electric field in a charge gain
direction attributed to the word line selection voltage (Vread) in the
readout mode. As described above, the initial threshold voltage (Vthi) and
the readout word line selection voltage (Vread) are set to be
substantially equal within the range of the voltage width within which the
sensitivity of the sense amplifier is high. Thus, even if one nonvolatile
memory element has turned faulty due to the gradual fall of the threshold
voltage of the nonvolatile memory element having the high threshold
voltage (VthH) or the gradual rise of the threshold voltage of the
nonvolatile memory element having the low threshold voltage (VthL), the
threshold voltage of the faulty memory element stops falling or rising in
a state which is substantially equal to the word line selection voltage.
The faulty nonvolatile memory element is therefore in the transient state
or intermediate state between its ON state and its OFF state, whereby its
signal state transmitted to the sense amplifier through the data line
brings this sense amplifier into the input state of the transient response
operation. Accordingly, if the state of the other nonvolatile memory
element is normal, there is the very high possibility that the stored
information of the correct logical value before the deterioration can be
obtained by the differential amplification action of the sense amplifier.
Thus, the capability of long-term data retention is enhanced, and a
lowering of the rate of readout faults can be realized.
Especially in case of previously setting the initial threshold voltage at a
voltage near the average value between the low threshold voltage and the
high threshold voltage, it is possible to substantially equalize the
probability of occurrence of faults ascribable to the gradual fall of the
high threshold voltage (VthH) of the nonvolatile memory element and the
probability of occurrence of faults ascribable to the gradual rise of the
low threshold voltage (VthL) of the nonvolatile memory element, whereby
the retention capability for the stored information can be enhanced to the
utmost.
The nonvolatile memory element, which can be produced by a manufacturing
process, such as a single-layer polysilicon process, has a MIS transistor
(MFSn), and a control gate (CGT) which is disposed so as to interpose an
insulating film between it and the floating gate (FGT) of the MIS
transistor. The control gate is formed of an impurity-doped layer. In more
detail, the source (ST3) and drain (DT3) are formed of semiconductor
regions of second conductivity type which are provided in a semiconductor
region (121) of first conductivity type, the floating gate is formed of a
conductive layer (PSi) which is arranged over a channel defined between
the source and the drain, through a gate insulating film (GO3), and the
control gate is formed of a semiconductor region (122) of the second
conductivity type which is arranged under the portion of the conductive
layer extended from the floating gate, through the gate insulating film
(GO3).
For the purpose of controlling the threshold voltages, an impurity of the
first conductivity type is introduced into the floating gate of the
nonvolatile memory element which can be produced by the manufacturing
process such as the single-layer polysilicon process, whereby the initial
threshold voltage of the nonvolatile memory element is readily set at a
voltage which is approximately at the middle between the high threshold
voltage and the low threshold voltage. Even in the case of introducing the
impurity as stated above, a CMOS process can be applied to the manufacture
of the MIS transistors for constructing the nonvolatile memory elements.
In an alternative case where the threshold voltages are adjusted by the
ion implantation of the first conductivity type impurity into the channel
of the MIS transistor (MFsn), a photo-mask for the channel ion
implantation is added to the CMOS process in the manufacture of the MIS
transistors (MFSn).
The nonvolatile memory can be utilized for the storage of remedy
information for remedying the defects of a volatile memory, such as a
SRAM. By way of example, such an SRAM can construct a cache memory which
is connected to a central processing unit. Besides, the nonvolatile
storage device can construct a part or the whole of a programmable logic
circuit whose stored information determines an output logical function
corresponding to an input.
[2] A second feature of the invention consists in the fact that the
thickness of the gate insulating films of the nonvolatile memory elements
is determined considering the relationship thereof with the thickness of
the gate insulating films of any other circuit. More specifically, a gate
insulating film which is comparatively thick is adopted for an external
interface circuit in order to enhance the electrostatic withstand voltage
of an input MIS transistor whose gate is connected to an external
terminal. Besides, in a semiconductor integrated circuit in which an
operating supply voltage such as 3.3 V externally fed is stepped down to
the operating supply voltage of an internal circuit, the MIS transistor of
an external interface circuit which operates by receiving the 3.3 V has a
gate oxide film which is thick as compared with that of the MIS transistor
of the internal circuit, from the standpoint of enhancing the withstand
voltage of the internal circuit. With notice taken of this, in a
semiconductor integrated circuit (101) in which logic circuits (109, 107),
nonvolatile memories (113, 114, 115) and an external interface circuit
(103) are merged and packaged on a semiconductor substrate, the gate
insulating films (GO3) of the MIS transistors (MFSn) for constructing the
nonvolatile memory elements which can be produced by the manufacturing
process such as the single-layer polysilicon process are equalized in
thickness within the allowable range of errors ascribable to process
deviations, to the gate insulating films (GO1) of the MIS transistors
(MIOn) included in the external interface circuit. In other words, the
gate insulating films of the MIS transistors for constructing the
nonvolatile memory elements and those of the MIS transistors included in
the external interface circuit are simultaneously fabricated by utilizing
an identical process or a common photo-mask. In this manner, the thickness
of the gate oxide films in the nonvolatile memory elements of the
single-layer gate structure is made common with the thicknesses of the
gate oxide films of the MIS transistors of the other circuits, whereby the
nonvolatile memory elements (130) can be endowed with a somewhat long
information retention capability while preferentially avoiding any
complication of the manufacturing process of the semiconductor integrated
circuit.
In a case where a satisfactory information retention capability cannot be
ensured in point of the gate insulating film thickness when equalizing the
gate insulating film thickness of the nonvolatile memory elements to that
of the MIS transistors of the external interface circuit as explained
above, the memory cell (131) in which the nonvolatile memory elements
(130) are connected in the differential form can be adopted. Further, the
information retention capability can be enhanced still more in such a way
that, as described in connection with the first feature, the initial
threshold voltage of the nonvolatile memory elements is determined in
relation to the sensitivity of the sense amplifier and the word line
selection voltage and also in relation to the high threshold voltage and
low threshold voltage of the nonvolatile memory elements.
Further, when notice is taken of the other circuits which are merged and
packaged in the semiconductor integrated circuit including the nonvolatile
memories, the thickness of the gate insulating films of the MIS
transistors of the nonvolatile memory elements can be equalized to that of
the gate insulating films of the MIS transistors included in the DRAM. In
addition, the gate insulating films of the MIS transistors for
constructing the nonvolatile memory elements are formed to be thicker than
those of the MIS transistors included in the logic circuit.
When notice is taken of the fact that the nonvolatile memory elements can
be formed using the manufacturing process, such as the single-layer
polysilicon process, the floating gates of the MIS transistors
constructing the nonvolatile memory elements, the gates of the MIS
transistors included in the logic circuit, the gates of the MIS
transistors included in the input/output circuit, and the gates of the MIS
transistors included in the DRAM may be formed to have equal film
thicknesses within the allowable range of errors ascribable to process
deviations. That is, even with the single-layer polysilicon process or the
like single-layer gate process, it is possible to obtain a semiconductor
integrated circuit, such as a system LSI in which a DRAM formed of the
nonvolatile memory having an excellent data retention capability, etc. is
simultaneously merged and packaged.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is diagram schematically showing the sectional structures of the
nonvolatile memory elements of flash memories and MIS transistors of
n-channel type included in an external input/output circuit as well as a
logic circuit, the memories and the circuits being merged in a system LSI
which is an example of a semiconductor integrated circuit according to the
present invention;
FIG. 2 is a schematic chip plan diagram of the system LSI which is an
example of the semiconductor integrated circuit according to the present
invention;
FIG. 3 is a diagram showing the erase operation state of the nonvolatile
memory element shown in FIG. 1;
FIG. 4 is a diagram showing the write operation state of the nonvolatile
memory element shown in FIG. 1;
FIG. 5 is a diagram showing the readout operation of the nonvolatile memory
element shown in FIG. 1;
FIG. 6 is a circuit diagram showing an example of a memory cell which is
configured of a pair of nonvolatile memory elements in a differential
form;
FIG. 7 is a plan layout view of the memory cells in FIG. 6, depicted in
device structure fashion;
FIG. 8 is a schematic diagram of a flash memory which employs memory cells
of differential connection form;
FIG. 9 is a circuit diagram showing a practical example of a sense
amplifier which is provided in the flash memory in FIG. 8;
FIG. 10 is a graph relevant to the threshold voltage distribution of the
nonvolatile memory elements, showing the relationship between an initial
threshold voltage and a word line selection voltage;
FIG. 11 is a graph showing an example of the input/output characteristics
of the sense amplifier;
FIG. 12 is a graph showing the threshold voltage distribution of a memory
cell in the case where an initial threshold voltage is set comparatively
high;
FIG. 13 is a graph showing the threshold voltage distribution of a memory
cell in the case where an initial threshold voltage is set comparatively
low;
FIG. 14 is graph showing the actual measurement values of the rate f of the
faulty bits of retention faults for different thicknesses of tunnel films,
the values being used for computing the effect of improving the rate of
chip faults;
FIG. 15 is a graph showing results obtained by comparing the rates of chip
faults in the present invention and a 1-cell/1-bit scheme in the related
art;
FIG. 16 is a graph showing results obtained by comparing the rate of chip
faults of a flash memory of 64 kB which adopts the memory cells of the
differential form configured of the nonvolatile memory elements in FIG. 1,
with that in the related art 1-cell/1-bit scheme;
FIG. 17 is a vertical sectional view of the essential portions of a device
during a process step for manufacturing the memory cell of the flash
memory and the MIS transistor of the logic circuit in FIG. 1;
FIG. 18 is a vertical sectional view of the essential portions of the
device during manufacturing steps subsequent to the process step in FIG.
17;
FIG. 19 is a vertical sectional view of the essential portions of the
device during manufacturing ste | | |