A fault-monitoring system for a large industrial conveyor belt to detect rips or other faults. There are fault-sensing units in the belt, each comprising a conductive loop extending across the belt and a sensing circuit. First and second frequency signals are directed to the fault sensor and the fault-responsive circuit sends a response of a frequency to indicate either a fault condition or a no-fault condition. Thus, the response from the fault sensor is either an "I am here and I am okay" or "I am here, but there is a fault in the belt" signal.
A folding apparatus (30) having at least one conveyor belt (10) which is used to convey signatures (64) at least on a section of a path (66, 68) of the signatures (64) through the folding apparatus (30). The folding apparatus (30) features at least one monitoring device (12) with which the conveyor belt (10) is associated. The monitoring device (12) contains a detector (20) for radiation (22) scattered from at least a part (24) of the conveyor belt (10). The condition of the conveyor belt (10) can be determined and classified in an advantageous manner so that the machine operator can receive a signal for timely replacement so as to avoid an unexpected breakage of the conveyor belt (10).
A smart belt consists of a standard belt with an embedded sensor capable of wireless communication or visual indicators to notify maintenance for a need for maintenance or replacement. The sensor measures material properties, cycles of operation etc. using a self energizing power source. When the belt requires replacement or maintenance a mode of indication will notify proper personnel.
