|
Claims  |
|
|
I claim:
1. An optical assembly for communication of an optical signal between an
optical fiber and a receiver or transmitter, comprising
a body including a guideway;
a first semiconductor optical element for conversion between electrical and
optical signals and for one of receiving and transmitting light, said
semiconductor optical element mounted in register with said body;
an optical fiber having a first end, said optical fiber including a core, a
cladding surrounding the core, and a protective coating deposited on said
cladding;
said guideway receiving a selected length of said optical fiber, said
selected length including the entire length of said fiber received by said
guideway, said selected length not having been stripped of a coating
deposited on said cladding; and
wherein when said selected length is received by said guideway said first
end of said optical fiber is optically aligned with said optical element
such that neither the location of said first end nor the location of said
optical element is adjusted responsive to the measurement of the
transmission of light between said optical element and said optical fiber.
2. The optical assembly of claim 1 wherein said guideway includes a
V-groove.
3. The optical assembly of claim 1 wherein said guideway is defined at
least in part by a wall formed by micromachining a semiconductor
substrate.
4. The optical assembly of claim 1 wherein said optical element includes
one of a light emitting diode and a photodetector, said core of said
optical fiber being adapted for multimode propagation, and wherein said
optical fiber extends from said first end to a second end that is
optically aligned with a second semiconductor optical element, said length
of said fiber from said first end to said second being no greater than 100
meters.
5. The optical assembly of claim 1 wherein said core of said optical fiber
is adapted for the single mode propagation of light by said core.
6. The optical assembly of claim 1 wherein said protective coating is
hermetic and includes silicon carbide.
7. The optical assembly of claim 1 wherein said protective coating is
hermetic and has a thickness of from two to 20 monolayers of a selected
molecular composition.
8. The optical assembly of claim 1 wherein protective coating is hermetic
and includes one of a carbide, nitride and boride of one of silicon,
aluminum and titanium.
9. The optical assembly of claim 1 wherein said body is adapted for
receiving an integrated circuit and includes conductive paths for
communication of signals between said optical element and said integrated
circuit when received by said optical assembly.
10. The optical assembly of claim 1 wherein said body further includes a
ball grid array for electromagnetic communication with said integrated
circuit device.
11. The optical assembly of claim 1 wherein said protective coating is not
thicker than 1 micron.
12. The optical assembly of claim 1 further comprising an optical tap
including a second optical element in communication with said optical
fiber.
13. An optical apparatus for communication of optical signals, comprising:
a body including a guideway;
a first semiconductor optical element for conversion between electrical and
optical signals and for one of receiving and transmitting light, said
semiconductor optical element mounted in register with said body;
an optical fiber, said optical fiber extending from a first end to a second
end and including a core, a cladding surrounding the core, and a
protective coating surrounding said cladding;
said guideway receiving a selected length of said optical fiber, said
protective coating being included on said fiber for at least a majority of
said selected length and said selected length including the entire length
of said fiber received by said guideway;
said optical fiber, when received by said guideway, having said first end
optically aligned with said optical element such that neither the location
of said first end nor the location of said optical element is adjusted
responsive to the measurement of the transmission of light between said
optical element and said optical fiber;
a second guideway receiving a second selected length of said optical fiber,
said second selected length including the entire length of said fiber
received by said second guideway;
a second optical element optically aligned with said second end of said
optical fiber; and
wherein said protective coating is present along all of a length of said
fiber, said length including said majority of said first selected length
and a majority of said second selected lengths and the entire length of
said optical fiber therebetween.
14. The optical assembly of claim 13 wherein said protective coating is a
hermetic coating.
15. The optical assembly of claim 13 wherein said protective coating is
hermetic and includes one of a carbide, nitride and boride of one of
silicon, aluminum and titanium.
16. The optical assembly of claim 13 wherein said protective coating is
hermetic and is not thicker than 1 micron.
17. The optical assembly of claim 13 including an optical tap, said optical
tap including a second optical element in communication with said optical
fiber.
18. An optical assembly for communication of an optical signal between an
optical fiber and a receiver or transmitter, comprising:
a body including a guideway having a wall;
a first semiconductor optical element for conversion between electrical and
optical signals and for one of receiving and transmitting light, said
semiconductor optical element mounted in register with said body;
a length of optical fiber having a first end, said optical fiber including
a core, a cladding surrounding the core, and a coating deposited on the
cladding and no other coating deposited over said coating for said length
of said fiber, said coating having a thickness of less than about 1
micron, and said length of optical fiber having an n-factor of at least
50;
said guideway receiving a selected length of said optical fiber such that
said coating contacts said wall of said guideway, said selected length
including entire length of said fiber received by said guideway, said
fiber including said coating thereon for at least a majority of said
selected length; and
wherein said first end of said optical fiber is optically aligned with said
optical element.
19. A method for communicating between an optical fiber and a transmitter
or receiver, comprising:
providing a body;
providing the body with a guideway;
providing a semiconductor optical element for conversion between electrical
and optical signals and for one of receiving and transmitting light;
mounting the optical element in register with the body;
providing an optical fiber having a first end, the optical fiber including
a core, a cladding surrounding the core, and a hermetic coating deposited
on the cladding,
placing a selected length of the optical fiber in the guideway for being
received thereby and for optically aligning the first end of the fiber
with the optical element, the selected length being all of that portion of
the optical fiber that is received by the guideway;
refraining from stripping a coating in contact with the cladding from the
selected length of the fiber; and
wherein neither the location of the first end of the optical fiber nor the
location of the optical element is adjusted responsive to the measurement
of the transmission of light between the optical element and the optical
fiber.
20. The method of claim 19 wherein providing the body with the guideway
includes providing a V-groove.
21. The method of claim 19 wherein providing the optical fiber includes
providing the optical fiber wherein the hermetic coating is no thicker
than 1 micron.
22. An optical apparatus, comprising:
a body including a guideway;
a semiconductor optical element mounted in register with said guideway,
said semiconductor optical element for receiving or transmitting optical
signals;
an optical fiber having a first end, said optical fiber including a core, a
cladding surrounding the core and a protective coating;
said guideway receiving a selected length of said fiber such that said
guideway contacts said coating for locating said core such that said first
end is in optical alignment with said optical element; and
wherein neither the location of said first end nor the location of said
optical element is adjusted responsive to the measurement of the
transmission of light between said optical element and said optical fiber.
23. The optical apparatus of claim 22 wherein said coating includes one of
a carbide, nitride and boride of one of silicon, aluminum and titanium.
24. The optical apparatus of claim 22 wherein said fiber has an n-factor of
at least 50.
25. The optical apparatus of claim 22 wherein said selected length of fiber
is not stripped of a coating.
26. The optical apparatus of claim 22 wherein said coating has a thickness
of one microns or less. |
|
|
|
|
Claims  |
|
|
Description  |
|
|
FIELD OF THE INVENTION
This invention relates to optical fibers and, more particularly, to methods
and apparatus for communicating optical signals between an optical fiber
and a receiver or transmitter, such as a semiconductor receiver or
transmitter mounted in a package.
BACKGROUND ART
Integrated circuit devices (ICs), such as microprocessors, micro
controllers, and signal processors, are operating at higher and higher
frequencies. For example, computer processors are currently being clocked
at speeds in excess of 1 Gigahertz (GHz). At least two technological
developments have contributed to this increase in operating speeds.
Switching transistors, which are the building blocks of computers, now
operate at lower voltages. For example, IC operating voltages have
systematically dropped from 5.0 Volts to 2.2 Volts and below. Because
switching power losses in transistors are proportional to the square of
the operating voltage, the lower voltages reduce power dissipation,
allowing higher frequency switching on the same substrate for the same
total power dissipation. The second development is the use of
sophisticated "radio frequency" modeling techniques for designing the
layouts of conductive leads. The leads can be modeled as high frequency
transmission lines, and coupling between adjacent leads as well as
discontinuities, such as bends, taken into account. Such modeling has
allowed the design of high-performance, multi-layered PC boards.
Unfortunately, there are disadvantages associated with such advances, such
as increased sensitivity to electromagnetic interference (EMI), to voltage
transients, and to common-mode noise. Desired signals can be degraded.
Creative engineering and sophisticated board layouts can help reduce the
deleterious effects described above. However, limits still remain. It is
understood that conductive leads to high speed, low voltage ICs simply
create certain problems with signal integrity and limit the speed at which
signals can be propagated. For example, designers of high-speed
microprocessor boards restrict communication buses emanating from the
microprocessor IC to approximately 300 MHz. Multiple, parallel 300 MHz
buses are used to communicate with the IC at the full bandwidth of which
the IC is capable, such as 1 GHz. Each bus carries only a part of the
communication with the IC. Each bus, of course, has sensitivity to EMI and
other influences that reduce the integrity of the transmitted signal.
Optical fibers are known to be highly desirable for the transmission of
data and other signals. Optical fibers are low cost, flexible, have a
large bandwidth, and are not sensitive to EMI. However, optical fibers are
not widely adopted for the communication data to and from an IC, such as
the microprocessor in a personal computer.
Basically, problems associated with launching signals onto the fiber or
retrieving signals off of the fiber, or, in other words, communicating
with the optical fiber, limit the use of optical fibers in environments
such as a personal computer, despite the advantages of fiber in terms of
bandwidth, flexibility and reduced sensitivity to EMI. Many of the known
techniques for communicating with an optical fiber are simply too
expensive compared to other technologies, such as the use of multiple
conductive 300 MHz buses.
For example, in communicating an optical signal using a fiber, optical
alignment of the fiber with the transmitter or receiver with which the
fiber communicates is very important, especially in higher power and/or
long haul applications, to ensure that light is efficiently transferred
between the receiver or transmitter and the fiber. Optical fibers have
very small dimensions, and often very tight tolerances must be achieved
and maintained over a range of operating parameters, such as temperature,
vibration, and humidity, to provide proper optical alignment.
One approach is to terminate optical fibers in precision connectors and to
mate the connectors. However, an optical connector, such as a plug
connector, is typically complex and includes multiple parts, some of which
can be spring loaded. The connector maintains contact between the mated
fiber faces when the plug is connected with a similarly highly engineered
discrete socket, or jack. Plug and jack optical connectors can also
require meticulous cleaning and are subject to all manner of degradation
of the face of the fiber, including degradation due to micro-cracking, and
due to foreign object damage caused by triboelectric charge forces
attracting and holding small particles on the end face of the fiber prior
to connection. The lowest cost multimode product known today, although
injection molded and known for its lowest selling price, cannot be field
terminated. It must be prepared in advance to a predetermined length, and
in addition, is restricted to duplex applications.
Furthermore, fibers are typically too fragile without a protective coating,
or buffering, to survive in real world applications. For example, an
optical fiber is coated to prevent water ingression, which can lead to
catastrophic failure due to water induced microcrack propagation.
Typically, the fiber is coated with a polymer or polymers. In some cases
the coating is applied in eight or more individual steps to protect the
fiber from such failure. The most common protective coating is an ultra
violet (UV) cured acrylate. Other coatings including fluoroacrylates,
polyimides, Teflon fluoropolymers, and a number of other organic
compounds.
Unfortunately, problems are associated with these protective coatings. The
core of the fiber is often unpredictably located with respect to the outer
circumference of the coating, hindering proper optical alignment for
communication of light with the fiber.
Accordingly, the protective coating is often stripped away from a short
length of the optical fiber prior to assembly of the length of fiber into
a connector or optical package. The fiber is often mechanically stripped,
which can damage the surface of the fiber and render the fiber more likely
to fail in service. The fiber can also be stripped using hot sulfuric
acid. However, the acid can degrade the fiber, including any remaining
coatings, due to the wicking of the acid underneath one or more of the
coatings. Stripping the fiber introduces a discontinuity in the protective
coating where the coating suddenly ends and the stripped portion of the
fiber begins. This discontinuity can concentrate stresses on the fiber at
the discontinuity, also tending to promote failure of the fiber. The
amount of stress concentrated can depend on the nature of the coating that
is stripped.
It is also known to metallize, typically via electroplating, electroless
plating, or vapor deposition, the cladding layer that is exposed upon
stripping the fiber. The metallized cladding can be soldered into a
ferrule, which ferrule is in turn soldered into a passage in an active or
passive component package. "Glues," such as epoxy resins, and RTV silicone
compounds are used to fill in gaps and to avoid microbend induced stresses
that cause unacceptable optical performance degradation. To enhance the
mechanical integrity of the optical assembly, a part of the fiber in the
ferrule may retain the polymer layer, such that the core of the optical
fiber may be displaced relative to and/or disposed at an angle to the
longitudinal axis of the ferrule. Often the length of the passage is
longer than the length of the ferrule, and because of the high variability
in fiber thickness due to unpredictable thickness and/or location of the
protective coating, as noted above, the passage includes a large diameter.
This creates the larger gap to fill with the "glue" and also increases the
risk of angular misalignment of the fiber.
After all of the foregoing--stripping, plating, and soldering a ferrule
onto the fiber and into a package--it is typically still necessary for a
technician to optically align the fiber and the device, that is, the
receiver or transmitter in the package, with which the fiber communicates.
Typically, the location of the packaged device or of a free end of the
fiber is adjusted while measuring the transmission of light between the
fiber and the device. When the location is found that corresponds to
acceptable light transmission, the location of the device or the free end
is fixed. In one common practice, a second ferrule is soldered to the
fiber near the free end, and this ferrule is secured to the package by
placing a clamp over the ferrule and welding the clamp to the package,
thereby fixing the fiber in proper optical alignment with the device. This
procedure is laborious and costly.
From the foregoing, it is apparent that improvement in methods and
apparatus for communicating signals with an optical fiber would represent
a welcome advance in the art. Accordingly, it is an object of the present
invention to address one or more of the foregoing disadvantages or
drawbacks of the prior art.
Other objects will become apparent below to one of ordinary skill in the
art.
SUMMARY OF THE INVENTION
According to a preferred embodiment, an optical assembly for the
communication of an optical signal between an optical fiber and a receiver
or transmitter includes a body including a guideway and a first
semiconductor optical element for conversion between electrical and
optical signals and for receiving or transmitting light. The semiconductor
optical element is mounted in register with the body. The optical assembly
also includes an optical fiber having a first end, a core, a cladding
surrounding the core, and a protective coating deposited on the cladding.
The guideway receives a selected length of the optical fiber, where the
selected length includes the entire length of the fiber received by the
guideway. The selected length has not been stripped of a coating deposited
on the cladding. When the selected length is received by the guideway, the
first end of the optical fiber is optically aligned with the optical
element such that neither the location of the first end nor the location
of the optical element is adjusted responsive to the measurement of the
transmission of light between the optical element and the optical fiber.
In another aspect of the invention, an optical apparatus includes a body
including a guideway and a first semiconductor optical element for
conversion between electrical and optical signals and for receiving or
transmitting light. The semiconductor optical element is mounted in
register with the body. The apparatus also includes an optical fiber,
where the optical fiber extends from a first end to a second end and
includes a core, a cladding surrounding the core, and a protective coating
surrounding the cladding. The guideway receives a selected length of the
optical fiber, and the protective coating is included on the fiber for at
least a majority of the selected length. The selected length includes the
entire length of the fiber received by the guideway. The optical fiber,
when received by the guideway, has the first end optically aligned with
the optical element such that neither the location of the first end nor
the location of the optical element is adjusted responsive to the
measurement of the transmission of light between the optical element and
the optical fiber. The optical apparatus also includes a second guideway
that receives a second selected length of the optical fiber, where the
second selected length includes the entire length of the fiber received by
the second guideway, and a second optical element that is optically
aligned with the second end of the optical fiber. The protective coating
is present along all of a length of the fiber, the length including the
majority of the first selected length and a majority of the second
selected lengths and the entire length of the optical fiber therebetween.
In yet a further aspect of the invention, an optical assembly for
communication of an optical signal between an optical fiber and a receiver
or transmitter includes a body including a guideway having a wall and a
first semiconductor optical element for conversion between electrical and
optical signals and for receiving or transmitting light. The semiconductor
optical element is mounted in register with the body. The optical assembly
also includes a length of optical fiber having a first end, a core, a
cladding surrounding the core, and a coating deposited on the cladding. No
other coating is deposited over the coating for the length of the fiber,
and the coating has a thickness of less than about 1 micron. The length of
optical fiber has an n-factor of at least 50. The guideway receives a
selected length of the optical fiber such that the coating contacts the
wall of the guideway, and the selected length includes the entire length
of the fiber received by the guideway. The fiber includes the coating
thereon for at least a majority of the selected length. The first end of
the optical fiber is optically aligned with the optical element.
The invention also includes methods for communicating an optical signal
between an optical fiber and a receiver or transmitter. In a preferred
embodiment, the method includes providing a body; providing the body with
a guideway; providing a semiconductor optical element for conversion
between electrical and optical signals and for one of receiving and
transmitting light; mounting the optical element in register with the
body; providing an optical fiber having a first end, the optical fiber
including a core, a cladding surrounding the core, and a hermetic coating
deposited on the cladding; placing a selected length of the optical fiber
in the guideway for being received thereby and for optically aligning the
first end of the fiber with the optical element, the selected length being
all of that portion of the optical fiber that is received by the guideway;
refraining from stripping a coating in contact with the cladding from the
selected length of the fiber; and wherein neither the location of the
first end of the optical fiber nor the location of the optical element is
adjusted responsive to the measurement of the transmission of light
between the optical element and the optical fiber.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an optical assembly according to the
invention;
FIG. 2 is a cross section of the optical fiber of the optical assembly of
FIG. 1 taken along section line 2--2;
FIG. 3A is cross section, taken along section line 3--3, of the guideway 16
of FIG. 1;
FIG. 3B is a cross section, similar to that of FIG. 3A, wherein the
guideway 16 includes a cylindrically shaped wall;
FIG. 3C is a cross section showing the guideway including a fully
cylindrical passage;
FIG. 3D is a perspective view of the guideway 16 of FIG. 3C;
FIG. 3E is a top view of the guideway of FIG. 1;
FIG. 4 is a flow chart illustrating method steps for communicating an
optical signal between an optical fiber and a receiver or transmitter
according to one practice of the invention;
FIG. 5A is a schematic illustration of an optical tap;
FIG. 5B depicts a plurality of optical assemblies of FIG. 1 interconnected
by a combination of optical taps; and
FIG. 6 is a flow chart illustrating method steps for communicating an
optical signal between an optical fiber and an optical element such as a
receiver or transmitter, where the method includes the use of an optical
tap.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
FIG. 1 is a perspective view of an optical assembly 10 for communication of
an optical signal between an optical fiber and an optical element, which
optical element can include a receiver or transmitter. Communication
between, or communication with, as used herein, refers to the transmission
of signals from one entity to another, the reception of signals by one
entity from another, or both the reception and transmission of signals.
The optical assembly 10 includes a body 14 having a guideway 16. The body
14 and the guideway 16 can be unitary, in that one piece of material can
be machined or otherwise shaped or formed to define the body 14 having the
guideway 16, or can include a plurality of pieces, which pieces can be of
different types of materials, that are integrated together to provide the
body 14 having the guideway 16. The body 14 can include, but is not
limited to, materials such as ceramics, plastics, including
glass-impregnated plastics, and metals, such as machined or injection
molded metals.
The optical assembly 10 can include an optical element 18 for conversion
between electrical and optical signals and receiving and/or transmitting
light, and an optical fiber 22. The optical element 18 can include a
semiconductor substrate 23, such gallium arsenide or indium phosphide.
With reference to FIG. 2, which is a cross section of the optical fiber 22
taken along section line 2--2, the optical fiber 22 can include a core 24,
a cladding 28 surrounding the core, and a protective coating or layer 30,
which is preferably highly hermetic, surrounding the cladding 28. The
optical fiber 22 can be adapted for the multimode propagation of light by
the core 24, or alternatively, for single mode propagation of light by the
core 24.
Referring again to FIG. 1, the guideway 16 receives a selected length 34 of
the optical fiber, and the coating 30 is present along a majority of the
selected length 34. Preferably, the coating 30 is present along all or
nearly all of the selected length 34. When the selected length 34 of the
optical fiber 22 is received by the guideway 16, the optical fiber 22 is
sufficiently optically aligned. Neither the location of the end 38 of the
optical fiber 22 nearer to the optical element 18 nor the location of the
optical element 18 is adjusted responsive to the measurement of the
transmission of light between the optical element 18 and the optical fiber
22.
The guideway 16 shown in FIG. 1 includes a V-groove. Such a V-groove can be
micromachined into a silicon substrate 41, which is included by the body
14. For example, the dotted line 43 can represent the boundary between the
silicon substrate 41 and the remainder of body 14, to which the silicon
substrate 41 is appropriately mechanically secured or coupled.
Micromachining refers to the use of photolithographic techniques to shape
or otherwise define materials and structures, and often takes advantage of
the preferential etching of certain materials, such as silicon.
A compliant material 50 can be provided for ensuring that the selected
length 34 of optical fiber 22 stays in the guideway 16. The compliant
material 50 can be secured to a cover 53 included with the body 14.
Alternatively, the compliant material 50 can simply be disposed in or
along the guideway 16.
The optical element 18 can be mounted in register with the body 14.
Register, as used herein, refers to locating the optical element 18, or
other element, relative to the body 14 such that a selected feature of the
optical element 18 is within a selected distance of or otherwise arranged
in a desired physical relationship to a selected feature associated with
the body 14. The selected feature associated with the body can include the
guideway 16, or another feature having a known relationship to the
guideway or that will have a known relationship to the guideway 16 when
the body 14 is provided with the guideway 16. Mounting the optical element
18 in register with the body 14 can include mounting the optical element
18 to the body 14 without close attention to the location of the optical
element 18, and then providing the body 14 with the guideway 16, where the
guideway 16 is located so as to be in desired relationship to the optical
element 18.
The optical fiber 22, including the protective coating 30, preferably has
an n-factor of 50 or higher; more preferably, the optical fiber 22 has an
n-factor of 100 or higher, and most preferably, the optical fiber has an
n-factor of 200 or higher. One protective, hermetic coating considered to
be useful for the purposes of the present invention includes silicon
carbide and is disclosed in U.S. Pat. No. 4,512,629, issued on Apr. 23,
1985 to Hanson et al. and assigned at the time of issuance to
Hewlett-Packard Co., and herein incorporated by reference. Typical prior
art fibers having a polymer coating have n values substantially less than
50, such as n values of 10-20.
Coatings in accordance with the invention are preferably 1) highly
hermetic, 2) less than about a micron thick, and 3) do not include a
polymer, though all of the foregoing need not all be included in the same
fiber. The protective coating 30 can be primarily carbon, with, for
example, silicon carbide formed at the interface between the coating 30
and the cladding 28.
Reception by the guideway 16 of the selected length 34, preferably with the
outer circumference 42 immediately adjacent to a wall of the guideway 16,
suitably locates core 24 of the optical fiber for the transmission or
reception of optical signals. Preferably, the location of the core 24
relative to the outer circumference 42 of the coating does not vary by
more than about 3 microns along the length of the fiber; more preferably
the location of the core 24 relative to the outer circumference 42 of the
coating 30 does not vary by more than about 2 microns along the length of
the optical fiber 22, and most preferably, the location of the core 24
relative to the outer circumference 42 does not vary by more about 1
micron along the length of the fiber 22. For example, with reference to
FIG. 2, the first radius R.sub.1 and the second radius R.sub.2 can be
subtracted to determine the variation in the location of the core along
the length of the optical fiber 22. If the coating is not uniformly
deposited about the fiber, such that the core is offset, the radii R.sub.1
and R.sub.2 can correspond to the maximum radius at the point along the
fiber at which the radius is measured.
It is considered that suitable hermetic coatings can be formed by carbides,
nitrides and borides of elements such as, for example, aluminum, titanium
and silicon, and can be formed by other similar materials as well. The
thickness t of the protective coating 30 can be important in enhancing the
properties of hermeticity and mechanical strength of the optical fiber 22.
For example, for certain protective coatings of silicon carbide, one
monolayer is not suitably hermetic and more than two monolayers is not
considered to provide adequate mechanical strength, as it is prone to
cracking. Thus, two monolayers of silicon carbide is the desired
thickness. Accordingly, in one practice of the invention, the hermetic
coating 30 has a thickness of a selected number of monolayers of a
selected composition or compositions of material, and that the number of
monolayers is selected so as to be high enough to provide hermeticity and
low enough so as to avoid undue degradation of the mechanical strength of
the optical fiber 22, such as by the optical fiber 22 being more prone to
cracking. Typically, a suitable thickness in monolayers is less than 100
monolayers of a selected composition or compositions, and in one practice
is from two to 20 monolayers. The suitable thickness can also be from two
to ten monolayers of a selected composition or compositions.
Preferably, the protective coating 30 is deposited directly on the
outermost cladding layer of the optical fiber 22 and the optical fiber 22
includes no other coatings deposited over the protective coating 30 such
that the outer circumference 42 of the coating 30 is in contact with a
wall of the guideway 16. The optical fiber 22 can be intubated, such as
with a loose tube material such as hytrel. Preferably, the optical fiber
22 does not include a polymer layer deposited on a cladding layer thereof.
It is possible that the coating 30 can be metallized, and the
metallization soldered or epoxied to the guideway.
Hermetic coatings of the type preferred herein can often tolerate wide
temperature excursions, such as to several hundreds of degrees Celsius
above and below the temperature that conventional polymer coatings can
withstand. Conventional polymer coated fibers, including the high
temperature polyimide coatings, can suffer irreversible degradation at
temperatures as low as 100 degrees Celsius, and the maximum temperature
that typically can be tolerated is about 300 degrees Celsius. Polymer
coated fiber can also become brittle at only a few tens of degrees below
zero Celsius. Accordingly, in one practice, the invention can be used in
applications that involve high temperature electronics, aerospace
environments, earth science environments, and combustion engines.
Furthermore, the optical fiber 22 can be cleaved in the field and the
optical assembly 10 put together from spooled fiber. A premade length of
optical fiber terminated with appropriate plugs, such as injection-molded
plugs, need not be ordered in advance. In one practice of the invention, a
piece of fiber extending from the end 40 to the end 38 in FIG. 1 is simply
cleaved to the proper length. The end 40 typically terminates at another
device, which can include an optical assembly similar to optical assembly
10, as indicated schematically by reference numeral 10'.
In one practice of the invention, the integrated circuit 200 can include
the optical element 18. However, the typical integrated circuit 200
includes a silicon semiconductor substrate and many materials suitable for
the fabrication of the optical element 18 include gallium arsenide or
indium phosphide or similar compounds that can be difficult to include
with a silicon substrate so as to provide a high performance optical
element 18. Accordingly, the yield may be lower in producing such an
embodiment of the invention.
The optical fiber 22 | | |