A method of making a gaseous fluid data sensor assembly for acquiring data regarding the ambient environment adjacent a surface of an airframe with adjacent air speeds below 40 knots (or another aerodynamic structure with low speed gaseous fluid flow adjacent thereto) having a flexible substrate adhesively conforming to the airframe surface, a conformable cover layer and a relatively thin air data sensor for sensing air pressure between the substrate and the cover layer. The method includes forming a flexible printed circuit on a polymeric film, attaching thin air data sensor to the printed circuit and attaching a flexible substrate to form a conformal air data sensor. The method may also include attaching a data acquisition circuit to the printed circuit and may still further include providing an optical interconnection between the air data sensor and the data acquisition circuit.
CROSS-REFERENCE TO RELATED APPLICATION
This application is a division of U.S. patent application Ser. No. 09/757,443, titled Conformal Fluid Data Sensor, filed Jan. 9, 2001 now U.S. Pat. No. 6,662,647. This application claims the benefit of and expressly incorporates by reference the entirety of U.S. patent application Ser. No. 09/757,443.