Magnetic bearing device stably carrying a rotary shaft, program for executing a computer to control the magnetic bearing stably carrying the rotary shaft and computer-readable record medium storing the program
A control device estimate a magnitude of a load applied to a magnetic bearing by processing a current instruction (Iref) issued by itself with a low-pass filter. The control device changes a control model in feedback control of the magnetic bearing in accordance with the estimated magnitude of the load, and calculates a control parameter such as a gain in the changed control model. Further, control device sets the calculated control parameter in a feedback controller performing actual feedback control.
A sensor device 2 has a magnetostrictive sensor 8 provided on a fixed-side raceway member 3 for detecting a gap between the sensor and a rotation-side raceway member 4, and means for processing the output of the magnetostrictive sensor 8. The processing means comprises a rotation detecting unit for determining the speed of rotation of the rotation-side raceway member 4 from the number of repetitions of a variation in the output of the magnetostrictive sensor 8, a unit for averaging output values of the magnetostrictive sensor 8 and a load calculating unit for determining the load acting on an antifriction bearing from the output averaged by the averaging unit.
A magnetically levitated high-speed spindle assembly (20) is provided for forming non-circular holes (22) in workpieces (24) or non-circular surfaces on pins. The non-circular holes (22) can be formed with dimensionally varying axial trajectories at high speeds and with great accuracy. This is accomplished by supporting a rotating spindle (26) between first (58) and second (60) magnetic bearing clusters and independently controlling these bearing clusters (58, 60) to move a shaping tool (32) at the end of the spindle (26) in a predetermined orbital path (B). A multiple input-multiple output control strategy is used to control spindle (26) movements in the X and Y axes. The tilt angle between the cutting edge (34) of the shaping tool (32) and the orbital path (B) is maintained perpendicular under this multiple input-multiple output control of the magnetic bearing clusters (58, 60) to further improve shaping precision and spindle (26) stability during high-speed operations.