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| United States Patent | 7365456 |
| Link to this page | http://www.wikipatents.com/7365456.html |
| Inventor(s) | Uchida; Shinji (Tochigi, JP) |
| Abstract | A positioning apparatus including a movable member for transmitting a
driving force in a driving-axis direction to a stage, a first
electromagnet for driving the movable member in the driving-axis
direction by forming a magnetic path between the movable member and the
first electromagnet and generating first magnetic flux, and a second
electromagnet, which is positioned away from the first electromagnet and
arranged in an overlapping direction, for driving the movable member in
the driving-axis direction by forming a magnetic path between the movable
member and the second electromagnet and generating second magnetic flux
having an inverted polarity from the first magnetic flux. |
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Title Information  |
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| Publication Date |
April 29, 2008 |
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| Filing Date |
February 12, 2007 |
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| Parent Case |
This application is a divisional application of U.S. patent application
Ser. No. 10/693,104, filed Oct. 27, 2003 now U.S. Pat. No. 7,193,339. |
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| Priority Data |
Oct 31, 2002
[JP]
2002-318486
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Title Information  |
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References  |
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U.S. References |
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| | Reference | Relevancy | Comments | Reference | Relevancy | Comments | 7193339 Uchida
Mar,2007 |      Your vote accepted [0 after 0 votes] | | 6787945 Miyata
Sep,2004 |      Your vote accepted [0 after 0 votes] | | 6720681 Hsiao
Apr,2004 |      Your vote accepted [0 after 0 votes] | | 6548920 Joong et al.
Apr,2003 |      Your vote accepted [0 after 0 votes] | | 2002/0117903 Uchida
Aug,2002 |      Your vote accepted [0 after 0 votes] | | 6437864 Watanabe et al.
Aug,2002 |      Your vote accepted [0 after 0 votes] | | 6382935 Mikiya et al.
May,2002 |      Your vote accepted [0 after 0 votes] | | 6069417 Yuan et al.
May,2000 |      Your vote accepted [0 after 0 votes] | | 5294854 Trumper
Mar,1994 |      Your vote accepted [0 after 0 votes] | | 4945268 Nihei et al.
Jul,1990 |      Your vote accepted [0 after 0 votes] | | 4868431 Karita et al.
Sep,1989 |      Your vote accepted [0 after 0 votes] | | 4774428 Konecny
Sep,1988 |      Your vote accepted [0 after 0 votes] | | March 1981
Sep,1988 |      Your vote accepted [0 after 0 votes] | | | | | |
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Other References |
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Market Review  |
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Technical Review  |
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Claims  |
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What is claimed is:
1. A positioning apparatus comprising: a movable member configured to transmit a driving force in a driving-axis direction to a stage; a first electromagnet, which is
arranged adjacent to one side of said movable member, for generating magnetic suction power in the driving-axis direction to said movable member; a second electromagnet, which is spaced apart from said first electromagnet and arranged on the same side
of said movable member as said first electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member; and a current controller configured to control currents to be applied to said first electromagnet and said
second electromagnet, respectively, so that a first magnetic flux generated by said first electromagnet is opposite in direction to a second magnetic flux generated by said second electromagnet.
2. The positioning apparatus according to claim 1, wherein said current controller provides said first electromagnet and said second electromagnet with respective currents having substantially the same value.
3. The positioning apparatus according to claim 1, wherein said first electromagnet has a first coil wound around a core, said second electromagnet has a second coil wound around a core, and a coil winding direction of the first coil is
opposite to a coil winding direction of the second coil.
4. The positioning apparatus according to claim 1, wherein said movable member comprises: a movable core portion configured with a magnetic material, which forms magnetic paths respectively between said first electromagnet and said movable core
portion, and said second electromagnet and said movable core portion; and a supporting member configured with a nonmagnetic material, which supports said movable core portion.
5. The positioning apparatus according to claim 1, further comprising a third electromagnet, which is spaced apart from said first electromagnet and said second electromagnet and arranged on the same side of said movable member as said first
electromagnet and said second electromagnet, with said second electromagnet being arranged between said first electromagnet and said third electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member, wherein
said current controller controls a current to be applied to said third electromagnet so that a third magnetic flux generated by said third electromagnet is in the same direction as the first magnetic flux generated by said first electromagnet.
6. The positioning apparatus according to claim 5, wherein said current controller applies currents to said first electromagnet, said second electromagnet and said third electromagnet at a ratio of 1:2:1, respectively.
7. The positioning apparatus according to claim 1, further comprising a plurality of electromagnet units, having said first electromagnet and said second electromagnet, for driving the stage in X-axis, Y-axis and Z-axis directions, and a
rotational direction around respective axes.
8. The positioning apparatus according to claim 7, further comprising a carriage stage for carrying said apparatus on an XY plane.
9. A charged-particle-beam exposure apparatus comprising: a charged-particle source for irradiating a charged-particle-beam; a first electron optical system, having a plurality of electron lenses, for forming a plurality of intermediate images
of the charged-particle source by the plurality of electron lenses; a second electron optical system for projecting the plurality of intermediate images, formed by said first electron optical system, on a substrate; and a positioning apparatus, holding
the substrate, for driving a stage to a predetermined position to perform positioning of the stage, wherein said positioning apparatus comprises: (i) a movable member configured to transmit a driving force in a driving-axis direction to a stage; (ii) a
first electromagnet, which is arranged adjacent to one side of said movable member, for generating magnetic suction power in the driving-axis direction to said movable member; (iii) a second electromagnet, which is spaced apart from said first
electromagnet and arranged in an overlapping direction on the same side of said movable member as said first electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member; and (iv) a current controller
configured to control currents to be applied to said first electromagnet and said second electromagnet, respectively, so that a first magnetic flux generated by said first electromagnet is opposite in direction to a second magnetic flux generated by said
second electromagnet.
10. A device manufacturing method comprising: a step of installing a plurality of semiconductor manufacturing apparatuses, including a charged-particle-beam exposure apparatus, in a factory; and a step of manufacturing a semiconductor device
by the plurality of semiconductor manufacturing apparatuses, wherein the charged-particle-beam exposure apparatus comprises: (a) a charged-particle source for irradiating a charged-particle beam; (b) a first electron optical system, having a plurality
of electron lenses, for forming a plurality of intermediate images of the charged-particle source by the plurality of electron lenses; (c) a second electron optical system for projecting the plurality of intermediate images, formed by said first
electron optical system, on a substrate; and (d) a positioning apparatus, holding the substrate, for driving a stage to a predetermined position to perform positioning of the stage, wherein said positioning apparatus comprises: (i) a movable member
configured to transmit a driving force in a driving-axis direction to a stage; (ii) a first electromagnet, which is arranged adjacent to one side of said movable member, for generating magnetic suction power in the driving-axis direction to said movable
member; (iii) a second electromagnet, which is spaced apart from said first electromagnet and arranged in an overlapping direction on the same side of said movable member as said first electromagnet, for generating magnetic suction power in the
driving-axis direction to said movable member; and (iv) a current controller configured to control currents to be applied to said first electromagnet and said second electromagnet, respectively, so that a first magnetic flux generated by said first
electromagnet is opposite in direction to a second magnetic flux generated by said second electromagnet.
11. A positioning apparatus comprising: a movable member configured to transmit a driving force in a driving-axis direction to a stage; a first electromagnet, which is arranged adjacent to one side of said movable member, for generating
magnetic suction power in the driving-axis direction to said movable member; a second electromagnet, which is spaced apart from said first electromagnet and arranged on the same side of said movable member as said first electromagnet, for generating
magnetic suction power in the driving-axis direction to said movable member; a third electromagnet, which is arranged adjacent to an opposite side of said movable member from said first electromagnet and said second electromagnet, for generating
magnetic suction power in the driving-axis direction to said movable member; a fourth electromagnet, which is spaced apart from said third electromagnet and arranged on the same side of said movable member as said third electromagnet, for generating
magnetic suction power in the driving-axis direction to said movable member; and a current controller configured to control currents to be applied to said first electromagnet, said second electromagnet, said third electromagnet and said fourth
electromagnet, respectively, so that a first magnetic flux generated by said first electromagnet is opposite in direction to a second magnetic flux generated by said second electromagnet and a third magnetic flux generated by said third electromagnet is
opposite in direction to a fourth magnetic flux generated by said fourth electromagnet.
12. The positioning apparatus according to claim 11, wherein said current controller provides said first electromagnet and said second electromagnet with respective currents having substantially the same value, and provides said third
electromagnet and said fourth electromagnet with respective currents having substantially the same value.
13. The positioning apparatus according to claim 11, wherein said first electromagnet has a first coil wound around a core, said second electromagnet has a second coil wound around a core, said third electromagnet has a third coil wound around
a core, said fourth electromagnet has a fourth coil wound around a core, and a coil winding direction of the first coil is opposite to a coil winding direction of the second coil, and a coil winding direction of the third coil is opposite to a coil
winding direction of the fourth coil.
14. The positioning apparatus according to claim 11, wherein said movable member comprises: a movable core portion configured with a magnetic material, which forms magnetic paths respectively between said first electromagnet and said movable
core portion, said second electromagnet and said movable core portion, said third electromagnet and said movable core portion and said fourth electromagnet and said movable core portion; and a supporting member configured with a nonmagnetic material,
which supports said movable core portion.
15. The positioning apparatus according to claim 11, further comprising: a fifth electromagnet, which is spaced apart from said first electromagnet and said second electromagnet and arranged on the same side of said movable member as said first
electromagnet and said second electromagnet, with said second electromagnet being arranged between said first electromagnet and said fifth electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member; and a
sixth electromagnet, which is spaced apart from said third electromagnet and said fourth electromagnet and arranged on the same side of said movable member as said third electromagnet and said fourth electromagnet, with said fourth electromagnet being
arranged between said third electromagnet and said sixth electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member, wherein said current controller controls a current to be applied to said fifth
electromagnet so that a fifth magnetic flux generated by said fifth electromagnet is in the same direction to the first magnetic flux generated by said first electromagnet, and said current controller controls a current to be applied to said sixth
electromagnet so that a sixth magnetic flux generated by said sixth electromagnet is in the same direction to the third magnetic flux generated by said third electromagnet.
16. The positioning apparatus according to claim 15, wherein said current controller applies currents to said first electromagnet, said second electromagnet and said fifth electromagnet at a ratio of 1:2:1, respectively, and said current
controller applies currents to said third electromagnet, said fourth electromagnet and said sixth electromagnet at a ratio of 1:2:1, respectively.
17. The positioning apparatus according to claim 11, further comprising a plurality of electromagnet units, having said first electromagnet, said second electromagnet, said third electromagnet and said fourth electromagnet, for driving the
stage in X-axis, Y-axis and Z-axis directions, and a rotational direction around respective axes.
18. The positioning apparatus according to claim 17, further comprising a carriage stage for carrying said apparatus on an XY plane.
19. A charged-particle-beam exposure apparatus comprising: a charged-particle source for irradiating a charged-particle-beam; a first electron optical system, having a plurality of electron lenses, for forming a plurality of intermediate
images of the charged-particle source by the plurality of electron lenses; a second electron optical system for projecting the plurality of intermediate images, formed by said first electron optical system, on a substrate; and a positioning apparatus,
holding the substrate, for driving a stage to a predetermined position to perform positioning of the stage, wherein said positioning apparatus comprises: (i) a movable member configured to transmit a driving force in a driving-axis direction to a stage;
(ii) a first electromagnet, which is arranged adjacent to one side of said movable member, for generating magnetic suction power in the driving-axis direction to said movable member; (iii) a second electromagnet, which is spaced apart from said first
electromagnet and arranged in an overlapping direction on the same side of said movable member as said first electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member; (iv) a third electromagnet, which is
arranged adjacent to an opposite side of said movable member from said first electromagnet and said second electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member; (v) a fourth electromagnet, which is
spaced apart from said third electromagnet and arranged in an overlapping direction on the same side of said movable member as said third electromagnet, for generating magnetic suction power in the driving-axis direction to said movable member; and (vi)
a current controller configured to control currents to be applied to said first electromagnet, said second electromagnet, said third electromagnet and said fourth electromagnet, respectively, so that a first magnetic flux generated by said first
electromagnet is opposite in direction to a second magnetic flux generated by said second electromagnet and a third magnetic flux generated by said third electromagnet is opposite in direction to a fourth magnetic flux generated by said fourth
electromagnet. |
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Claims  |
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Description  |
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FIELD OF THE INVENTION
The present invention relates to a positioning technique, and more particularly, to a positioning technique that can be applied to a semiconductor manufacturing apparatus, such as a charged-particle-beam exposure apparatus, which performs pattern
drawing using a charged-particle beam.
BACKGROUND OF THE INVENTION
In a semiconductor manufacturing process, lithography is employed as a technique of drawing patterns on a wafer. In lithography, various patterns formed on a mask are demagnified and transferred to a wafer using light beams. The mask patterns
used in the lithography require extraordinary precision. A charged-particle-beam exposure apparatus is employed to form such mask patterns. A charged-particle-beam exposure apparatus is also used for directly drawing patterns on a wafer without using a
mask.
Charged-particle-beam exposure apparatuses include a point-beam type, which irradiates a spot-like beam, and a variable-rectangular-beam type, which irradiates a beam having a variable rectangular cross section. Regardless of the configuration,
the charged-particle-beam exposure apparatus generally comprises an electron gun unit for generating a charged-particle beam, an electron optical system for introducing the beam generated by the electron gun to a sample, a stage system for scanning the
entire surface of the sample relative to the electron beam, and an objective deflector for positioning the electron beam on the sample surface with high precision.
A charged-particle beam has an extraordinarily high response. Therefore, rather than improving the mechanical and regulatory characteristics of the stage, it is a general procedure to adopt a system that measures an error in the posture and
position of the stage and feedbacks the error to positioning of the beam by a deflector which causes a charged-particle beam to scan.
The stage is provided in a vacuum chamber and constrained not to cause magnetic field fluctuation that influences the positioning of a charged-particle beam. For this reason, conventionally, all that is required is for the stage to move in a
two-dimensional direction. The stage is configured with limited contact-type components, e.g., a rolling guide, a ball screw actuator, or the like. Therefore, the conventional contact-type components raise problems of lubrication and dust generation.
To cope with these problems, the conventional art has proposed a construction shown in FIG. 1, which employs electromagnets (1, 2) as a driving element of the XY stage. Japanese Patent Application Laid-Open No. 11-194824 discloses a non-contact
six-degree-of-freedom stage mechanism which employs electromagnet actuators and magnetic shields. The method disclosed in this document allows less fluctuation of leakage flux and assures a highly immaculate environment. Therefore, it is applicable to
a positioning apparatus in a vacuum environment and enables highly precise positioning operation.
Higher precision in exposure operation and higher speed in stage driving are further demanded to improve a throughput of the exposure apparatus. However, to meet such demands, the non-contact six-degree-of-freedom stage mechanism employing
electromagnet actuators and magnetic shields, which is disclosed in the aforementioned document, raises a problem of a complicated structure of the magnetic shield portion. In other words, due to the massive structure of the magnetic shield portion, the
weight of the movable portion of the stage increases. Therefore, it has conventionally been difficult to achieve high acceleration/deceleration of the stage and high-speed positioning at the cost of the servo rigidity of the driving system which
includes the above-described components.
SUMMARY OF THE INVENTION
The present invention has been proposed in view of the conventional problems, and has as its object to provide a positioning apparatus comprising a mechanism for reducing generation of leakage flux. Such a positioning apparatus is realized by
simplifying the magnetic shield mechanism. As a result, it is possible to realize weight reduction of a precision-motion substrate stage, high acceleration/deceleration of the stage, which mounts the precision-motion substrate stage, and high-speed
positioning control.
To solve the above problem, a positioning apparatus according to the present invention mainly has a movable member for transmitting driving force in a driving-axis direction to a stage, a first electromagnet for driving the movable member in the
driving-axis direction by forming a magnetic path between the movable member and the first electromagnet and generating first magnetic flux, and a second electromagnet, which is positioned away from the first electromagnet and arranged in an overlapping
direction, for driving the movable member in the driving-axis direction by forming a magnetic path between the movable member and the second electromagnet and generating second magnetic flux having an inverted polarity from the first magnetic flux.
Other features and advantages of the present invention will be apparent from the following description taken in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the
figures thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
FIG. 1 is a diagram illustrating a construction of a conventional driving mechanism;
FIG. 2A is a diagram illustrating a construction of a one-axis driving mechanism having an electromagnet unit as a driving source;
FIG. 2B is an explanatory view of a current control circuit which controls magnetic flux of electromagnets;
FIGS. 3A and 3B are explanatory views of a magnetic flux distribution of electromagnets;
FIG. 3C is an explanatory view describing a positional relation of electromagnets and an I core;
FIG. 4 is a diagram illustrating a modification of an I core;
FIG. 5 is a diagram illustrating a construction of a two-axis driving mechanism having an electromagnet unit as a driving source;
FIG. 6 is a diagram illustrating a construction of a two-axis driving mechanism having an electromagnet unit as a driving source;
FIG. 7A is a diagram illustrating a construction of a six-axis driving mechanism having an electromagnet unit as a driving source;
FIG. 7B is an explanatory view describing a configuration of a side plate constituting a center slider;
FIG. 7C is an explanatory view describing a relation between a driving unit and a movable member;
FIG. 8 is a diagram showing the overall construction of a precision-motion substrate stage incorporated in an XY carriage stage;
FIGS. 9A and 9B are diagrams showing an example of arrangement of the driving units;
FIGS. 10A and 10B are coordinate systems showing a calculation result of leakage flux distribution;
FIG. 11A is a diagram illustrating a construction of a one-axis driving mechanism having an electromagnet unit as a driving source;
FIG. 11B is an explanatory view of a magnetic flux distribution of electromagnets;
FIG. 12 is a schematic view showing a construction of a charged-particle-beam exposure apparatus;
FIG. 13 is a block diagram showing a control structure of a charged-particle-beam exposure apparatus; and
FIG. 14 is a block diagram showing overall steps of a semiconductor device manufacturing process.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the present invention will now be described in detail in accordance with the accompanying drawings.
First Embodiment
A one-axis electromagnet stage according to the first embodiment is now described with reference to FIGS. 2A to 4.
FIG. 2A shows a construction of a one-axis driving mechanism having an electromagnet unit as a driving source. The one-axis driving mechanism shown in FIG. 2A is configured with an I core 200, which is a movable member, and electromagnets 210a,
210b, 210c and 210d. Two of the electromagnets are arranged in each side of the I core in a way to sandwich the I core while maintaining a predetermined gap. The electromagnets 210a, 210h, 210c and 210d are constructed with E cores 220a, 220b, 220c and
220d, as well as excitation coils 230a, and so on, which are wound around the E cores. The four electromagnets 210a, 210h, 210c and 210d are arranged as a stationary member 240 relative to the I core 200, and are integrally connected so as not to make
relative movement.
When the I core 200 is driven in the X direction, electric currents of inverse directions are applied respectively to the excitation coil 230a wound around the E core 220a of the electromagnet 210a and the excitation coil 230b (FIG. 2B) wound
around the E core 220b of the electromagnet 210b to pull the I core 200 in one direction. As a result, the coils 230a and 230b are excited (see FIGS. 3A and 3B).
In order to simultaneously apply the currents of inverse directions having the same amount to the excitation coils 230a and 230b, the excitation coils 230a and 230b are respectively wound around the E cores 220a and 220b in the directions
opposite to each other. Alternatively, the coils may be wound around the E cores in the same direction, but the polarity of the electric currents applied to the excitation coils may be inverted by controlling of a current control circuit.
FIG. 2B shows a current control circuit 700 which switches the polarity of a current and plural combinations of electromagnets 210a to 210h connected to the circuit 700. The current control circuit 700 controls the polarity of current and the
amount of current for driving the I core 200 in a predetermined direction of the driving axis, thereby causing respective electromagnets to generate suction power. The magnetic flux generated by the electromagnets is controlled in accordance with the
winding direction of the excitation coils and controlling of the current control circuit (with respect to the polarity and the amount of current).
When a magnetic field is formed in the magnetic path from the E cores (220a to 220h) to the I core 200, suction power is generated between the E cores (220a to 220h) and the I core 200 due to the magnetic action. FIG. 2A shows a state in which
the suction power, which is caused by the magnetic action of the electromagnets 210, acts upon the I core 200 and the I core is balanced within the gap. In accordance with the level of suction power, the I core 200 can translationally be driven in the
X(+) direction or X(-) direction.
Next, a distribution of magnetic flux and magnetic field formed around the electromagnet 210a is described with reference to FIGS. 3A to 3C. FIGS. 3A and 3B are schematic views showing a state of magnetic field in a case where the I core 200 is
pulled in the X-axis plus direction (X(+) direction). The electromagnets 210a and 210b arranged on the X(+) side of the I core 200 form a magnetic path in the E cores (220a, 220b) and I core 200 as indicated by the arrows with solid lines and generate
magnetic flux. In this stage, currents of inverse directions having the same amount are applied to the respective excitation coils 230a and 230b of the electromagnets 210a and 210b.
Among the two electromagnets 210a and 210b in the X(+) direction, FIG. 3A shows the magnetic flux generated by the electromagnet 210a arranged in the Z-axis plus direction (Z(+) direction) and FIG. 3B shows the magnetic flux generated by the
electromagnet 210b arranged in the Z-axis minus direction (Z(-) direction). The magnetic path is formed from the E cores 220 of the respective electromagnets to the I core 200 through the gap as indicated by the arrows with solid lines. Since currents
of inverse directions flow through the excitation coils (230a, 230b) of the electromagnets 210a and 210b, the magnetic flux flowing through the respective magnetic paths has inverse directions. Suction power according to the magnetic flux formed in each
magnetic path is generated between the I core 200 and electromagnet 210.
In the external space of the E cores 220a, 220b and I core 200, leakage flux is generated in the direction indicated by the arrows with dashed lines. The magnetic fields shown in FIGS. 3A and 3B have inverse directions. The leakage flux
generated in the external space of the respective electromagnets has inverse polarities and substantially an equal intensity. Since the electromagnets 210a and 210b are arranged in parallel in the same direction (so as to overlap in the Z direction),
the magnetic fields having inverse polarities cancel each other, thus suppressing generation of leakage flux around the electromagnets 210a and 210b.
By employing the electromagnets utilizing the effect of magnetic field cancellation as a driving propulsion source of a one-axis direction, it is possible to construct a one-axis electromagnet stage which can reduce the leakage flux around the
electromagnets. Note that a specific example of the effect of magnetic field cancellation will be described in the fourth embodiment, so a description thereof is omitted.
The positional relation between the electromagnets (210a to 210d) and I core 200 shown in FIG. 2A is described with reference to FIG. 3C. It is preferable to set the gap (a in FIG. 3C) between the end surface of the electromagnets (210a to 210d)
and the end surface of the I core 200 to 2 or 3 mm or less. However, the purpose of the present invention is not limited to this value. It is acceptable as long as the value a is set sufficiently smaller than the distance (b in FIG. 3C) between the two
electromagnets (210a and 210b, 210c and 210d in FIG. 3C) arranged in parallel (overlapped in the Z direction).
The value is so set as a result of consideration of the balance between the intensity of the magnetic flux generated between the respective E cores (220a and 220b, 220c and 220d) constituting the electromagnets (210a, 210b, 210c and 210d) and the
intensity of the magnetic flux generated between the electromagnets (210a to 210d) and the I core 200. In order to generate sufficient suction power, the gap a must be sufficiently smaller than the distance b between the electromagnets.
Taking the magnetic path between the E cores 220a and 220b of the electromagnets 210a and 210b arranged in the Z direction and the magnetic path of the E cores (220a, 220B) and the I core 200 satisfying the above-described condition for an
example, the magnetic flux generated in the magnetic path of the E cores (220a, 220b) and the I core 200 becomes dominant. Therefore, the influence of the magnetic path between the E cores 220a and 220b becomes extremely small.
(Construction of Movable Member)
In the above-described construction shown in FIG. 2A, the I core 200 pulled by the two electromagnets arranged in the X-axis minus direction (X(-) direction) and the two electromagnets arranged in the X-axis plus direction (X(+) direction) is
constructed with a single common member. However, the I core 200 serving as a movable member does not always have to be a common member. For instance, as shown in FIG. 4, an I core 401 pulled in the X(-) direction and an I core 402 pulled in the X(+)
direction may be provided, and they may be integrally connected by an I core supporting member 403 so that the two I cores do not have relative movement. The I core supporting member 403 may be formed with a magnetic material (e.g., a multi-layer steel
plate) or a nonmagnetic material. Adopting a lightweight material as the supporting member 403 enables a reduction in weight of the entire movable members (401, 402, 403), thus achieving an advantageous construction for high acceleration/deceleration of
the stage and high-speed positioning.
Second Embodiment
A construction of a two-axis electromagnet stage according to the second embodiment is now described with reference to FIG. 5.
Define that the pairs of electromagnets arranged on both sides of the I core (total of four electromagnets) are one electromagnet unit. Combining a plurality of electromagnet units as a multiple-degree-of-freedom driving source can construct a
multi-axis electromagnet stage capable of reducing leakage flux around the electromagnets.
FIG. 5 shows a construction using two sets of electromagnet units 570 and 580, which function as a two-axis driving source for translationally driving an I core in the X-axis direction and rotationally driving the I core around the Z axis.
Electromagnets 510a to 510h can generate predetermined suction power to drive the I core 500 in the translational direction (e.g., (X(+/-) direction). The two sets of electromagnet units 570 and 580 are arranged away from each other in the Y-axis
direction. For instance, when the electromagnet unit 570 pulls the A-end of the I core 500 in the X(+) direction and the electromagnet unit 580 pulls the B-end of the I core 500 in the X(-) direction, it is possible to rotate the I core 500 around the Z
axis.
To translationally drive the entire I core 500 in the X(+) direction, a predetermined current is applied to excitation coils 530a and 530c of the electromagnets 510a and 510c as well as excitation coils of the electromagnets 510b and 510d so that
suction power in the X(+) direction is generated by the electromagnets 510a to 510d arranged on the X(+) side. In the similar manner, to translationally drive the I core 500 in the X(-) direction, suction power in the X(-) direction is generated on the
electromagnets 510e to 510h. To rotationally drive the I core, one end of the I core 500 is pulled in the X(+) direction and the other end of the I core 500 is pulled in the X(-) direction.
The suction power generated by the electromagnets 510a to 510h is realized by a similar mechanism to that of the first embodiment described with reference to FIGS. 3A to 3C, so a detailed description thereof is omitted. For instance, as shown on
the electromagnet 510a, a magnetic path is formed between the E core 520 and I core 500 as indicated by the arrows with the solid lines. Suction power according to the magnetic flux formed in each magnetic path is generated between the I core 500 and
electromagnet 510a.
In this stage, currents of inverse directions having the same amount are applied respectively to the excitation coil 530a wound around the electromagnet 510a and the excitation coil 530b wound around the electromagnet 510b. As mentioned in the
first embodiment, the application of currents in inverse directions may be substituted with inverse winding of the coils or inverse polarities of the currents using the current control circuit.
Taking the electromagnet 510a generating the suction power for an example, leakage flux such as that shown in FIG. 3A is generated in the external space of the E core 520 and I core 500. However, the leakage flux can be cancelled by the
electromagnet 510b arranged in the overlapping direction because the electromagnet 510b forms leakage flux of an inverse polarity and substantially an equal intensity to that of the electromagnet 510a (see FIG. 3B). Accordingly, by employing the
electromagnet units utilizing the effect of magnetic field cancellation as a driving propulsion source of a two-axis direction, it is possible to construct a two-axis electromagnet stage which can reduce the leakage flux around the electromagnets.
Third Embodiment
A construction of a two-axis electromagnet stage according to the third embodiment is now described with reference to FIG. 6.
I cores 660 and 670 are integrally provided to an I core supporting member 650. Electromagnets 610a to 610d are arranged in a way to sandwich the I core 670. The electromagnets 610a to 610d generate predetermined suction power to
translationally drive the I core 670 in the X(+/-) direction.
For instance, in order to translationally drive the I core 670 in the X(+) direction, a predetermined current is applied to excitation coils 630a and excitation coils of the electromagnet 610b, thereby causing suction power in the electromagnets
610a and 610b which are arranged on the X(+) side. To translationally drive the I core 670 in the X(-) direction, a current is applied to cause suction power in the electromagnets 610c and 610d.
Electromagnets 610e to 610h are arranged in a way to sandwich the I core 660. The electromagnets 610e to 610h generate predetermined suction power to translationally drive the I core 660 in the Y(+/-) direction.
For instance, in order to translationally drive the I core 660 in the Y(+) direction, a predetermined current is applied to excitation coils 630e and 630f, thereby causing suction power in the electromagnets 610e and 610f which are arranged on
the Y(+) side. Similarly, to translationally drive the I core in the Y(-) direction, a current is applied to cause suction power in the electromagnets 610g and 610h.
The suction power generated by the electromagnets is realized by a similar mechanism to that of the first embodiment described with reference to FIGS. 3A to 3C, so a detailed description thereof is omitted. Leakage flux, which is formed when
respective electromagnet units generate suction power, can be cancelled by the combination of electromagnets arranged in parallel (overlapped in the Z direction), i.e., 610a and 610b, 610c and 610d, 610e and 610f, 610g and 610h. Accordingly, by
employing the electromagnet units utilizing the effect of magnetic field cancellation as a driving propulsion source of a two-axis direction, it is possible to construct a two-axis electromagnet stage which can reduce the leakage flux around the
electromagnets.
Fourth Embodiment
(Construction of Six-Degree-of-Freedom Stage)
A construction of a six-axis electromagnet stage according to the fourth embodiment is now described with reference to FIGS. 7 to 10. The six-axis electromagnet stage according to the fourth embodiment has a configuration suitable to a
precision-motion substrate stage in a charged-particle-beam exposure apparatus, which mounts a substrate (wafer) and controls the position and posture of the substrate stage for positioning the substrate at a predetermined position and posture.
FIG. 7A shows a construction of a precision-motion substrate stage. The precision-motion substrate stage is a six-degree-of-freedom stage capable of moving in an optical axis (Z axis) direction, a translational (X and Y axes) direction, a
rotational direction around the Z axis (qz), and a rotational direction (tilt direction) around the X axis and Y axis (.theta.x, .theta.y). A wafer 701 is mounted on a substrate holder 703. As a driving source for moving the stage in the respective
directions of the degrees of freedom, the above-described electromagnet units are provided for six degrees of freedom. The bottom plate 710a and side plate 710b, mounting the six-degree-of-freedom | | |