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Process for manufacturing ultra low consistency alpha- and beta- blend stucco
 
   
Document Number
US Patent 7588634
Issued Date
September 15, 2009
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Inventors
Lynn; Michael R. (Arlington Heights, IL)
Liu; Qingxia (Vernon Hills, IL)
Yu; Qiang (Grayslake, IL)
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Abstract
A process is disclosed for making a blend of alpha- and beta-stucco including a slurry calcination step to produce alpha calcium sulfate hemihydrate followed by a fluidized bed calcination step to produce beta calcium sulfate hemihydrate. The process starts with 50-75% gypsum-containing solids slurry, and then steam calcines the slurry in a first reactor to form partially calcined gypsum slurry which contains calcium sulfate dihydrate and alpha calcium sulfate hemihydrate. The partially calcined slurry is then dewatered. Then the filter cake is fed into a kettle to complete the calcination process by converting the calcium sulfate dihydrate of the filter cake material into beta calcium sulfate hemihydrate.
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Number of Claims:
18
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Published
September 15, 2009
Application Number
11/533,604
Filed
September 20, 2006
US Classification
106/772   423/555
Int'l Classification
C04B   11/00   (20060101)  
Examiner
Attorney/Law Firm
USPTO Field of Search
423/555   106/772  
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