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Supported catalyst and process for catalytic oxidation of volatile organic compounds
 



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Patent 5851948
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Document Number
US Patent 5851948
Issued Date
December 22, 1998
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Abstract
A catalyst for effective oxidation of volatile organic compounds (VOCs) includes 0.010-2 wt. % of a noble metal such as platinum in combination with 0.5-15 wt. % of a transition metal oxide such as chromium oxide (Cr.sub.2 O.sub.3), with at least the noble metal being deposited as a thin outer layer or shell not exceeding 0.10 mm thickness on a porous inert support such as alumina or silica having surface area of 10-400 m.sup.2 /g. The catalyst is made by adding the transition metal oxide such as chromium oxide (Cr.sub.2 O.sub.3) to the support material particles, and then subsequently mixing a solution of ammonium platinum nitrate with a suitable carrier liquid so as to form a "cluster" structure on the support material and which limits penetration of the active noble metal into the porous support, then drying, reducing, and calcining the metals-loaded support material. This catalyst composition and structure is highly effective for the oxidative destruction of VOCs in vapor form at concentrations of 1 ppm--5 vol. % and at reaction temperatures of 50.degree.-500.degree. C., 0-600 psig pressure, and space velocity of 1000-200,000 hr.sup.-1 to produce essentially only carbon dioxide and water products.
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Number of Claims:
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Owner
Hydrocarbon Technologies, Inc. (Lawrenceville, NJ)
Published
December 22, 1998
Application Number
08/700,201
Filed
August 20, 1996
US Classification
502/314   423/245.1 423/245.3 502/304 502/316 502/318 502/320 502/327 502/331 502/333 502/334 588/320 588/406 588/409
Int'l Classification
B01J   35/00   (20060101)   A62D   3/00   (20060101)   B01D   53/86   (20060101)   B01J   23/56   (20060101)   B01J   23/652   (20060101)   B01J   23/54   (20060101)  
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USPTO Field of Search
502/304   502/313   502/314   502/316   502/318   502/320   502/326   502/327   502/331   502/332   502/334   502/336   502/338   502/339   502/346   502/333   423/245.3   423/245.1   588/205   588/206   588/207  
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