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Method of manufacturing a toothbrush with highly tapered bristles having superior flexibility



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Document Number
US Patent 6764142
Issued Date
July 20, 2004
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Abstract
Disclosed herein is a toothbrush with tapered bristles and method of manufacturing such toothbrushes. The toothbrush is characterized in that the tapered end of each bristle is 0.02 mm or less of diameter. The bristle is tapered starting at a position of 3.5 mm or less from an end, and is made of polyethylene terephthalate or polybutylene terephthalate. The method of this invention consists of the steps of dipping 3.5 mm portions from ends of monofilaments for toothbrushes into erosive chemicals such as sulfuric acid or sodium hydroxide until the dipped portions of the monofilaments are completely eroded, neutralizing the shortened monofilaments prior to rinsing and drying them, and implanting the shortened monofilaments on a toothbrush. Thereafter, the shortened monofilaments are ground using a 240# mesh paper at 2600 to 2700 rpm for 3 to 10 sec, a 320# mesh paper at same speed for 3 to 10 sec, and a 400# mesh paper at same speed for 3 to 10 sec. The toothbrush of this invention enjoys advantages of proper flexibility and softness, improved feeling while brushing, and excellent scaling ability.
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Number of Claims:
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Published
July 20, 2004
Application Number
10/677,286
Filed
October 3, 2003
US Classification
300/21   15/207.2 428/399 428/401
Int'l Classification
A46D   1/00   (20060101)  
Examiner
Attorney/Law Firm
Parent Case
This is a divisional application of prior application Ser. No. 09/956,897 filed on Sep. 21, 2001.
Priority Data
Feb 23, 2001 [KR] 2001-9217
USPTO Field of Search
300/21   15/167.1   15/207.2   428/399   428/401  
Related Patents
7448693 - Toothbrush having needle-shaped bristle tapered at one end and manufacturing method thereof

A toothbrush tufted with needle-shaped bristles. The bristles are formed of polyester resin. The bristles are 0.1 to 0.2 mm thick before tapering, 13 to 18 mm long, tapered 4 to 8 mm only on one end with a tapered tip thickness of 0.01 to 0.08 mm, and planted to be 7 to 13 mm high in the toothbrush.

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