A method of forming a drill bit structure, the method including fixing spacers to the drill bit structure. The spacers are arranged at preselected locations on an outer surface of the drill bit structure. A hardfacing material is then applied to the drill bit structure, and the spacers are removed. Holes are machined in the drill bit structure at the preselected locations, and drilling inserts are positioned in each hole.A method of forming a drill bit structure, the method including applying a ...

A drill bit including a bit body having at least one roller cone rotatably coupled to the bit body with a plurality of milled teeth formed on the at least one roller cone is disclosed. At least one milled tooth is arranged so as to form a gage row milled tooth, and the gage row milled tooth includes hardfacing thereon. A cutting element insert is mounted in a gage face of the gage row milled tooth. A method of forming a drill bit structure, the method including machining at least one hole in a p...

A solid wear-resistant sintered metallic carbide insert adapted for forcible insertion into an opening in a working face of a drill bit includes a generally polygonal body portion having at least about 12 sides extending between opposite ends thereof, and a head portion on one end of the body portion, the corners formed by the said sides being abraded at the ends of the body portion and tapering inwardly towards the end of the body portion opposite to the said one end thereof, the body portion b...

A method of forming a drill bit structure, the method including fixing spacers to the drill bit structure. The spacers are arranged at preselected locations on an outer surface of the drill bit structure. A hardfacing material is then applied to the drill bit structure, and the spacers are removed. Holes are machined in the drill bit structure at the preselected locations, and drilling inserts are positioned in each hole. A method of forming a drill bit structure, the method including applying a...

An earth boring bit is shown having a bit body and at least one cutter rotatably secured to the bit body. The cutter has a plurality of teeth formed integrally thereon and arranged in circumferential rows. Each of the teeth includes an outer end, an inner end, a pair of flanks and a crest which transversely connects the ends and flanks. During the manufacturing process, a temporary protective coating is applied at a region of the tooth root which comprises a sharp corner at the intersection of t...

A method for use in designing rotary drill bits comprises determining locations in which cutters are to be provided, determining likely wear rates for cutters positioned at those locations, and using the likely wear rates to chose between relatively high and relatively low wear rate cutters for each location. The cutters all have substantially the same impact toughness.

A method of making a threaded ring (24) into two (2) semicircular portions (30, 32) for fitting within a groove (19) on a journal (12) of a drill bit (10) to retain a roller cutter (20) thereon. The ring (24) is first formed with screw threads (26) about an oversized outer diameter and then cut into two semicircular portions (30, 32). The amount of the oversized outer diameter compensates for the thickness of the material removed by the cut as shown at W. If the thickness of the cut exceeds a ce...

A method is disclosed for forming a drill bit structure to which a cutting element is to be affixed. The method includes applying a layer of hardfacing material to a basic bit structure, removing the layer of hardfacing material in a location to which the cutting element is to be affixed, and forming an attachment structure at the location. In one embodiment, the removing is performed by electrode discharge machining. In one embodiment, the basic bit structure is a roller cone, and the cutting e...

A nozzle is releasably locked in a drilling fluid passage of a rotary rock bit by a retainer member which bridges between matching grooves in the periphery of the nozzle and in the wall of the passage respectively. The retainer member is introduced to the matching grooves through a first passageway that extends from the surface of the bit to the matching grooves. The grooves lie in a common plane. A second passageway extends at an angle to the common plane from the surface of the bit to the matc...

A rotary rock drill bit comprising a plurality of cutting elements or cutters mounted in the crown of the drill bit. Each cutting element comprises a thin planar layer of polycrystalline diamond bonded in the crown of the bit at a rake angle of between -10.degree. and -25.degree.. In another embodiment each cutting element comprises an elongated pin mounted at one end in the drill crown and thin layer of polycrystalline diamond bonded to the free end of the pin so as to be disposed at a rake ang...