A method for accelerating the release of a flammable blowing agent from an expanded foam is disclosed. According to the method, an expanded foam structure is perforated to form a first series of channels extending partially through its thickness from a first surface and a second series of channels extending partially through its thickness from a second surface opposite the first surface. The channels provide paths enabling the blowing agent to escape more rapidly from the interior of the expande...

A method for producing a setter for defatting and/or firing, which can produce the setter without using any mold, and which can minimize generation of gas in the firing step of a process for producing the setter. The method enables setting of porosity of the setter to be relatively easily changed, and ensures a predetermined mechanical strength even with the porosity increased over 50%. The setter for defatting and/or firing has pores with an average diameter of 5-1000 .mu.m and porosity in the ...

An on-line method of forming a multilayered coating on a sheet of fibrous or foam insulation, includes: applying a first coating layer of a first coating composition directly to a first major surface of the insulation sheet; heating an exposed major surface of the first coating layer to stabilize the coating composition at the exposed major surface of the first coating layer so that the first coating layer remains an essentially discrete layer when a second coating layer is applied to the expose...

A foam body is made integrally of at least a layer of foam material having great resilience and at least a layer of foam material having great capability to absorb shock. The foam material having great capability to absorb shock is made from a first mixture while the foam material having great resilience is made from a second mixture. The first and the second mixtures contain respectively 5-50% by weight of acrylobutadiene rubber, 50-95% by weight of polyvinyl chloride, a plasticizer, a bridging...

A pressure- and vacuum-moldable foam sheeting, consisting of a foam layer, on which is applied a decorative layer, and optionally a primer layer as well as additional layers, for lining the interior of vehicles, is described. It is distinguished owing to the fact that the foam layer has a) a density of approximately 25 to 200 kg/m.sup.3, b) an elongation at break according to DIN 53571 of at least about 50% and c) a compression hardness according to DIN 53577 of at least 50 kPa (at 50% deformati...

A method for recycling expanded polystyrene foam materials. Unexpanded virgin polystyrene beads having pentane gas contained therein are thermally expanded to produce a supply of expanded beads. Next, a supply of used expanded polystyrene foam is obtained and ground into small portions, preferably of the same size as the expanded beads. The used polystyrene foam pieces are then placed in contact with pentane gas. The expanded beads and the pentane-treated foam pieces are thereafter combined to f...

A hydrophilic semipermeable membrane can include a porous polymeric structure containing a blend of PVDF and hydroxyalkylcellulose. The membrane may be used for ultrafiltration. A method of making a hydrophilic semipermeable membrane can include providing a blend containing PVDF and hydroxyalkylcellulose, forming the blend into a porous polymeric structure, and purifying the porous polymeric structure.

A skin covered foamed plastic article capable of providing improved softness, feel and comfortableness by reducing the amount of penetration of the liquid foam resin into the skin cover with a thin wadding. The article includes a wadding to be attached on a back side of the surface skin and to make a direct contact with the pad member, having a soft layer contacting the surface skin and a hard layer contacting the pad member which has a constant thickness and is made to be harder than both the s...

There is provided a multi-layered foamed article. The foam article has a layer of foam material on either side of an inner peel layer disposed roughly in the middle of the foam. The portion of the foam in closest proximity to the peel layer is subjected to the greatest amount of heat during extrusion forming mostly large open cell foam. The foam near the surface of the multiplayer foam article is cooled by the atmosphere or contact with cooling surfaces and comprises mostly small closed-cell foa...

A ceramic structure having a scaffold with at least one opening and at least one porous filler material at least partially filling the at least one opening is described. The porous ceramic filler includes a plurality of pores. The pores have an average size in a range from about 2 nm to about 100 nm. The plurality of pores includes at least one pore architecture. For each pore architecture, the average pore size does not vary by more than about 100% when the average pore size is in a range from ...