A method for laser diode bar assembly. A method for assembling a modular stacked diode array is disclosed, whereby a diode bar is bonded between a pair of conductive spacers, as by soldering, to create a diode submodule. Each submodule, prior to being affixed to a substrate, may be individually pre-tested. Any number of diode bar submodules then may be affixed to a substrate to construct a diode bar array. A stacked array embodiment assembled according to the method provides for efficient coolin...

A method and apparatus for laser diode bar assembly. A stacked array embodiment provides for efficient cooling of the diode bars and electrical connection between diode bars while maximizing alignment of the diode bars. The spacers are connected to a conductive surface on a heat spreader. In the stacked array, one or more diode bars are alternated in series with two or more conductive spacers, with a series circuit provided from diode bar to diode bar. The spacers hold the diodes spaced apart fr...