An online monitoring system is provided having a computer having a GUI having a build of material display; a material warehouse in communication with a manufacturing execution system ("MES") for controlling execution of a plurality of recipes used to make an associated product; a capacity consumption system ("CCS") for determining future processing capacity within a wafer fabrication facility in accordance with a total material consumption algorithm. A method of use having the steps of: providin...

A method of manufacturing a semiconductor device is provided in which a tunnel dielectric layer and a gate layer are formed on a semiconductor wafer and a trench forming technique is used to define a floating gate structure. An insulator is deposited in the trench whereby the gate layer and the tunnel dielectric layer form a gate which is self-aligned to a tunnel dielectric.

An improved etch of thick protective topside stack films, which cover metal pads of a semiconductor device. The invention uses a downstream plasma isotropic etch to etch the topside stack film. In one embodiment, the downstream plasma isotropic etch is used to etch only part of the topside stack films. A subsequent anisotropic oxide plasma etch is used to etch the remaining topside stack film to the metal pads. In another embodiment, the downstream plasma isotropic etch is used to etch completel...

Spacer etch trim techniques are provided. The method controllably trims a multi-film stack spacer utilizing a self-limiting etch technique. The method may use a dry etch etcher with low bias power. The dry etch process may also use other modified parameters, such as gas flows and various pressures.

Apparatus for monitoring the hydrogen peroxide concentration in a sulfuric acid bath used to remove photoresist from semiconductor wafers uses the amount of bubbles in the fluid mixture to signal the addition of hydrogen peroxide. The bubbles are directly related to the hydrogen peroxide in sulfuric acid mixture. The bubbles are sensed by a light source and photoelectric sensor connected to a threshold adjustment control which controls a metering solenoid valve to add hydrogen peroxide from a re...

A silicon layer is etched using a plasma etcher equipped with an endpoint control device. CF.sub.4 and N.sub.2 are provided to the plasma etcher at lower flow rates than those typically used during fixed time etching processes. The endpoint control device monitors optical emissions from the etching chamber at a particular wavelength to detect a predetermined change in intensity. When the change in intensity is detected, the etching is terminated.